Dismanteled Hallicrafters radio on workbench

Shortwave Resurrection: A Sticky Switch Fix On A Hallicrafters

March 4, 2025 by Heidi Ulrich 10 Comments

Shortwave radio has a charm all its own: part history, part mystery, and a whole lot of tech nostalgia. The Hallicrafters S-53A is a prime example of mid-century engineering, but when you get your hands on one, chances are it won’t be in mint condition. Which was exactly the case for this restoration project by [Ken’s Lab], where the biggest challenge wasn’t fried capacitors or burned-out tubes, but a stubborn band selector switch that refused to budge.

What made it come to this point? The answer is: time, oxidation, and old-school metal tolerances. Instead of forcing it (and risking a very bad day), [Ken]’s repair involved careful disassembly, a strategic application of lubricant, and a bit of patience. As the switch started to free up, another pleasant surprise emerged: all the tubes were original Hallicrafters stock. A rare find, and a solid reason to get this radio working without unnecessary modifications. Because some day, owning a shortwave radio could be a good decision.

Once powered up, the receiver sprang to life, picking up shortwave stations loud and clear. Hallicrafters’ legendary durability proved itself once before, in this fix that we covered last year. It’s a reminder that sometimes, the best repairs aren’t about drastic changes, but small, well-placed fixes.

What golden oldie did you manage to fix up?

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It’s SSB, But Maybe Not Quite As You Know It

March 3, 2025 by Jenny List 17 Comments

Single Sideband, or SSB, has been the predominant amateur radio voice mode for many decades now. It has bee traditionally generated by analogue means, generating a double sideband and filtering away the unwanted side, or generating 90 degree phase shifted quadrature signals and mixing them. More recent software-defined radios have taken this into the CPU, but here’s [Georg DG6RS] with another method. It uses SDR techniques and a combination of AM and FM to achieve polar modulation and generate SSB. He’s provided a fascinating in-depth technical explanation to help understand how it works.

The hardware is relatively straightforward; an SI5351 clock generator provides the reference for an ADF4351 PLL and VCO, which in turn feeds a PE4302 digital attenuator. It’s all driven from an STM32F103 microcontroller which handles the signal processing. Internally this means conventionally creating I and Q streams from the incoming audio, then an algorithm to generate the phase and amplitude for polar modulation. These are fed to the PLL and attenuator in turn for FM and AM modulation, and the result is SSB. It’s only suitable for narrow bandwidths, but it’s a novel and surprisingly simple deign.

We like being presented with new (to us at least) techniques, as it never pays to stand still. Meanwhile for more conventional designs, we’ve got you covered.

A Ten Band SDR Transceiver For Homebrewers

February 26, 2025 by Jenny List 9 Comments

Making a multi-band amateur radio transceiver has always been a somewhat challenging project, and making one that also supported different modes would for many years have been of almost impossible complexity best reserved for expensive commercial projects. [Bob W7PUA] has tackled both in the form of a portable 10-band multi-mode unit, and we can honestly say he’s done a very good job indeed.

As you might expect in 2025 it’s a software defined radio (SDR), but to show how powerful the silicon available today is, it’s all implemented on a microcontroller. There’s a Teensy 4 with an audio codec board that does all the signal processing heavy lifting, and an RF board that takes care of the I/Q mixing and the analogue stuff.

Band switching is handled using a technique from the past; interchangeable plug-in coil and filter units, that do an effective job. The result is a modestly-powered but extremely portable rig that doesn’t look to have broken the bank, and since the write-up goes into detail on the software side we hope it might inform other SDR projects too. We might have gone for old-school embossed Dymo labels on that brushed aluminium case just for retro appeal, but we can’t fault it.

It’s not the first time we’ve looked at a small multi-band SDR here, but we think this one ups the game somewhat.

Thanks [Pete] for the tip!

Retrotectacular: Ham Radio As It Was

February 21, 2025 by Al Williams 22 Comments

We hear a lot about how ham radio isn’t what it used to be. But what was it like? Well, the ARRL’s film “The Ham’s Wide World” shows a snapshot of the radio hobby in the 1960s, which you can watch below. The narrator is no other than the famous ham [Arthur Godfrey] and also features fellow ham and U.S. Senator [Barry Goldwater]. But the real stars of the show are all the vintage gear: Heathkit, Swan, and a very oddly placed Drake.

The story starts with a QSO between a Mexican grocer and a U.S. teenager. But it quickly turns to a Field Day event. Since the film is from the ARRL, the terminology and explanations make sense. You’ll hear real Morse code and accurate ham lingo.

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DIY Yagi Antenna Sends LoRa Signals Farther

February 20, 2025 by Lewin Day 26 Comments

LoRa gear can be great for doing radio communications in a light-weight and low-power way. However, it can also work over great distances if you have the right hardware—and the right antennas in particular. [taste_the_code] has been experimenting in this regard, and whipped up a simple yagi antenna that can work at distances of up to 40 kilometers.

The basic mathematics behind the yagi antenna are well understood. To that end, [taste_the_code] used a simple online calculator to determine the correct dimensions to build a yagi out of 2 mm diameter wire that was tuned for the relevant frequency of 868 MHz. The build uses a 3D-printed boom a handle and holes for inserting each individual wire element in the right spot—with little measuring required once the wires are cut, since the print is dimensionally accurate. It was then just a matter of wiring it up to the right connector to suit the gear.

The antenna was tested with a Reyas RYLR998 module acting as a base station, with the DIY yagi hooked up to a RYLR993 module in the field. In testing, [taste_the_code] was able to communicate reliably from 40 kilometers away.

We’ve featured some other unique LoRa antenna builds before, too. Video after the break.

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Budget-Minded Synthetic Aperture Radar Takes To The Skies

February 13, 2025 by Dan Maloney 18 Comments

Unless you work for the government or a large corporation, constrained designs are a fact of life. No matter what you’re building, there’s likely going to be a limit to the time, money, space, or materials you can work with. That’s good news, though, because constrained projects tend to be interesting projects, like this airborne polarimetric synthetic aperture radar.

If none of those terms make much sense to you, don’t worry too much. As [Henrik Forstén] explains, synthetic aperture radar is just a way to make a small radar antenna appear to be much larger, increasing its angular resolution. This is accomplished by moving the antenna across a relatively static target and doing some math to correlate the returned signal with the antenna position. We saw this with his earlier bicycle-mounted SAR.

For this project, [Henrik] shrunk the SAR set down small enough for a low-cost drone to carry. The build log is long and richly detailed and could serve as a design guide for practical radar construction. Component selection was critical, since [Henrik] wanted to use low-cost, easily available parts wherever possible. Still, there are some pretty fancy parts here, with a Zynq 7020 FPGA and a boatload of memory on the digital side of the custom PCB, and a host of specialized parts on the RF side.

The antennas are pretty cool, too; they’re stacked patch antennas made from standard FR4 PCBs, with barn-door feed horns fashioned from copper sheeting and slots positioned 90 to each other to provide switched horizontal and vertical polarization on both the receive and transmit sides. There are also a ton of details about how the radar set is integrated into the flight controller of the drone, as well as an interesting discussion on the autofocusing algorithm used to make up for the less-than-perfect positional accuracy of the system.

The resulting images are remarkably detailed, and almost appear to be visible light images thanks to the obvious shadows cast by large objects like trees and buildings. We’re especially taken by mapping all combinations of transmit and receive polarizations into a single RGB image; the result is ethereal.

A Tiny Tapeout SDR

February 11, 2025 by Jenny List 3 Comments

The Tiny Tapeout custom ASIC project has been around for a while now, and has passed through several iterations of its production. On each Tiny Tapeout chip are multiple designs, each representing an individual project, and in use the chip is configured to present that project to its pins. Given enough Tiny Tapeout chips it was inevitable that someone whould eventually make a project using two such functions, and here’s [Sylvain Munaut] with an SDR using Tiny Tapeouts 6 and 7.

At its heart is [Carsten Wulff]’s 8 bit ADC from Tiny Tapeout 6, fed by [Kolos Koblász]’s Gilbert cell RF mixer from Tiny Tapeout 7. There’s a local oscillator provided by an RP2040, and a USB interface board which sends the data to a host computer where GNU Radio does the maths. On the bench it’s receiving an FM signal generated around 30MHz by a signal generator, followed by some slightly indistinct commercial radio stations.

It’s clear that there are many better SDRs than this one, and that (as yet) Tiny Tapeout is perhaps not the radio enthusiast’s choice. But it does demonstrate beautifully how the chips are more than just curios, and we’re definitely in the era of useful on-demand ASICs.

The video is below the break, meanwhile you can learn about Tiny Tapeout from [Matt Venn]’s Supercon talk.

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