Recovering A Busted Video Capture Device With Firmware Flashing Tricks

February 3, 2024 by Lewin Day 6 Comments

Sometimes, you have a piece of hardware that just up and stops working on you. In today’s fast-paced world, it’s easy to toss something broken and move on. [BuyItFixIt], as you imagine, makes it their purpose to, well, fix things instead. Their latest efforts involved resurrecting a dead AVerMedia Live Gamer 2 Plus capture device sourced off eBay.

The device was advertised as being dead, with no power. Probing around the board when powered up showed that there was some basic activity going on with one of the flash chips, but the device simply wouldn’t spring to life. This suggested that perhaps the flash had become corrupted, which was confirmed when reading the chip mostly returned 0xFF. Sadly, the device was so badly bricked that the usual update methods via SD card simply wouldn’t work.

Eventually, hunting down a debug header provided a way in. [BuyItFixIt] was able to find a way to flash firmware over this connection instead, but there was a problem. The firmware they had was formatted for loading via SD card, and wouldn’t work for the debug mode entry route. Instead, getting the device going would require recovering firmware from a similar working device, and then using that as a guide to assemble a proper workable firmware update to get the device back to an operational state.

It’s a great tale of perseverance and triumph, particularly given many would give up after the first update attempt failed. We’ve seen [BuyItFixIt] pull off some heroic repairs before, too. Video after the break.

Continue reading “Recovering A Busted Video Capture Device With Firmware Flashing Tricks” →

Fixing A Tractor Dashboard From Over 10,000 Miles Away

February 3, 2024 by Lewin Day 6 Comments

[BuyItFixIt] is well known as a dab hand at, well, fixing things… and presumably buying them, too. Recently, they received an email calling for help of the former kind. One of their Australian viewers owned the same model of tractor, but with a dead digital dash. Thankfully, help was at hand!

The problem turned out to be due to a dead EEPROM on the Australian tractor. In contrast, [BuyItFixIt] had a perfectly working dashboard on their tractor. Thus, they set about disassembling the dash and dumping the EEPROM to try and sort the stricken farm implement. This posed some risk of ending up with two dead dashboards, necessitating a careful hand. In any case, the Case tractor had a fairly simple dash with a majority of through-hole components, making it fairly easy to work with. The Microchip 93LC46B chip was in a DIP package, and was removed with the aid of some low-melting point solder in short order. The contents of the EEPROM were then dumped to a file using a XGecu T48 programmer.

With the file sent off via email, the Australian tractor owner flashed a fresh EEPROM and reinstalled it in their cluster. They were greeted with success, with the only complication being that the hours reading on the cluster had to be corrected to match the previous reading on their machine.

It’s a fairly simple story of fixing an embedded system, but it’s an educational one. It also comes with a deeper dive into how the CASE dashboard works. Just about anyone with basic electronic skills could pull this off and save an entire tractor in the process. It’s great to see these jobs documented so that we can all learn useful basic skills like these. Video after the break.

Continue reading “Fixing A Tractor Dashboard From Over 10,000 Miles Away” →

Fixing A Malfunctioning Keithley Model 179 Digital Multimeter

February 2, 2024 by Maya Posch 7 Comments

Inspired by electronics repair videos on YouTube, [Steven Leibson] recently found himself hunting down something to fix on eBay. This ‘something’ ended up being a certified classic: a Keithley Model 179 digital multimeter from 1978. Listed as non-functional, the unit arrived at his door for less than $50. There weren’t any exciting pops or smoke when he powered it on, but the display seemed to be showing nothing but random nonsense.

The Keithley Model 179 multimeter has a convenient calibration sequence printed on its electrostatic shield cover and a deadly exposed ac line fuse in the upper left part of the photo. (Image credit: Steven Leibson) — The meter has a convenient calibration sequence printed on its electrostatic shield cover and a deadly exposed AC line fuse in the upper left part of the photo.

Ultimately reviving this little piece of history was quite simple, with the main issue turning out to be a dodgy inter-board connector between the main and display boards. After admiring an old repair attempt made on the component, he removed both the male and female connectors, replacing them with new ones.

This uncovered issues with the PCB, as the FR4 material and the traces on it had begun to delaminate, probably due to the old adhesive giving up due to age. With pretty low trace density this wasn’t anything that a bit of care couldn’t work around, fortunately.

Before finding this dodgy connector, [Steven] first tried to clean the front mechanical connectors, which took multiple sessions. This was followed up by oiling the mechanism. With the connector fixed and some cleaning, the meter’s display now read correctly. It still has some issues with starting up though, which [Steven] reckons are due to the old capacitors in the device.

Presumably some recapping will round off this fun device revival experience, but for the time being a Keithley Model 179 has been saved from e-waste, to inspire generations to come.

A Vintage Monitor Lives Again With A New Heart

January 29, 2024 by Jenny List 25 Comments

Aside from keeping decades-old consumer-grade computing hardware working, a major problem for many retrocomputing enthusiasts lies in doing the same for vintage monitors. Whether your screen is a domestic TV or a dedicated monitor, the heat and voltage stress of driving a CRT made these devices significantly less reliable than many of their modern-day counterparts. [Adrian’s Digital Basement] has a worn-out and broken Commodore 1701 monitor, which he’s brought back to life with a modern circuit board and a CRT transplant.

Following on from a previous project, he’s using a replacement board sold as a repair option for CRT TVs on AliExpress. The Commodore monitor has its board on a metal chassis which takes the replacement with a bit of modification. He doesn’t say where the new CRT came from, but we’re guessing it was a late model TV as CRTs made over the last few decades are more interchangeable than might be expected. There’s a moment of mild dodginess as he makes a voltage doubler to run the 220 V board from 120 V with a pair of large electrolytic capacitors hot glued in place, but otherwise it’s a success.

At the end of it all after some testing and set-up he has a Commodore monitor with a new heart and multi-standard support. Is it really a Commodore monitor though, or should it have been repaired? It’s a difficult one to answer, but we’d suggest that CRT monitor repair is less easy today than it used to be because many of the parts are now difficult to find. If it saves at least some of the original from the dumpster it’s better than doing nothing. We wonder how long these upgrades will remain possible as even with Chinese plants making these boards and a handful of CRT TVs still appearing on AliBaba it’s clear that CRTs are at the very end of their life.

Continue reading “A Vintage Monitor Lives Again With A New Heart” →

X-Ray CT Scanners From EBay, Brought Back To Life

January 22, 2024 by Donald Papp 13 Comments

If you have ever wondered what goes into repairing and refurbishing an X-ray Computed Tomography (CT) scanner, then don’t miss [Ahron Wayne]’s comprehensive project page on doing exactly that. He has two small GE Explore Locus SP machines, and it’s a fantastic look into just what goes into these machines.

CT scan of papyrus roll in a bamboo sheath.

These devices use a combination of X-rays and computer software to reconstruct an internal view of an object. To bring these machines back into service means not only getting the hardware to work correctly, but the software end (including calibration and error correcting) is just as important.

That means a lot of research, testing, and making do. For example, instead of an expensive calibration grid made from an array of tiny tungsten carbide beads, [Ahron] made do with a PCB laden with a grid of copper pads. The fab house might have scratched their heads a little on that one, but it worked just fine for his purposes and price was certainly right.

Tools like these enable all kinds of weird and wonderful projects of their own. So what can one do with such a machine? CT scanning can spot fake AirPods or enable deeper reverse engineering than a regular workshop is normally able to do.

What else? Shown here is an old foil Pokémon card ~~from an unopened package!~~ (Update: the scan is not from a card in a sealed package, it is just a scanned foil card. Thanks to Ahron for clarifying.) [Ahron] coyly denies having a pet project of building a large enough dataset to try to identify cards without opening the packs. (Incidentally, if you just happen to have experience with supervised convolutional neural networks for pix2pix, he asks that you please reach out to him.)

The real power of CT scanning becomes more apparent if you take a look at the videos embedded below the page break. One is a scan of an acorn, [Ahron]’s first successful scan. Another is an interesting scan of a papyrus roll in a bamboo sheath. Both of the videos are embedded below.

Continue reading “X-Ray CT Scanners From EBay, Brought Back To Life” →

In Praise Of Old Meters

January 12, 2024 by Al Williams 54 Comments

We are spoiled with multimeters today. Even the cheapest meter you will get these days is almost surely digital with a tremendous input impedance. But a few decades ago, meters were almost always analog affairs. To make a precise measurement, you needed a mirror under the meter to ensure you read the needle correctly. Moreover, a common meter wouldn’t have that high of an input impedance. If you spent more, you could get a VTVM and, later, one that used FETs to provide high input impedance. [Peter AA2VG] just picked up a vintage Micronta FET volt-ohm meter to join some of the other new and old meters in his shack. You can check it out in the video below.

[Peter] already has a Simpson and a more modern Fluke meter. The Simpson, however, doesn’t have a tube or FET amplifier. The Fluke is nice, but there is something about the needle on an analog meter. If you aren’t old enough to remember, the Micronta brand was a Radio Shack label.

Continue reading “In Praise Of Old Meters” →

Saving An Expensive Sony HW65ES Projector With Some Fresh Chips

January 2, 2024 by Maya Posch 11 Comments

When you’re the proud owner of a beast of a projector like the Sony HW65ES (£2800 in 2016), you are understandably upset when it stops working. In the case of [Wettergren] it appears that a lightning strike in the Summer of 2021 managed to take out the HDMI inputs, with no analog or other input options remaining. Although a new board with the HDMI section would cost 500 €, it couldn’t be purchased separately, and a repair shop quoted 1800 € to repair it, which would be a raw deal. So, left with the e-waste or DIY repair options, [Wettergren] chose the latter.

Suffice it to say that taking one of these large projectors apart is rather an adventure, as is extracting the input PCB. On this board some probing showed that while the HDMI 2 port showed some signs of life, with its DDC lines functioning and the EDID readable. The HDMI 1 port had a dead short on these lines, which got traced back to a dead Sil9589CTUC IC, while HDMI was connected to the Sil9679 IC next to it. With this easy part done, the trick was finding replacements for what is decidedly not an off-the-shelf component, but fortunately EBay came through. This just left the slow agony of microsoldering to replace the dead IC, which ultimately succeeded.

After the second repair attempt in May of 2022, the projector is still working in December of 2023, proving that a bit of persistence, a bit of EBay luck and a microsoldering bench with the skills to use it can bring many devices back from the brink to give them a happy second life.