RFM9x module held in an adapter board with flexipins

FlexyPins Might Help With Those Pesky Castellated Modules

March 7, 2022 by Arya Voronova 49 Comments

[SolderParty] just announced FlexyPins (Twitter, alternative view) – bent springy clips that let you connect modules with castellated pins. With such clips, you can quickly connect and disconnect any castellated module, swapping them without soldering as you’re prototyping, testing things out, or pre-flashing modules before assembly. They’re reportedly gold-plated, and a pack of ~100 will set you back 6EUR, shipping not included.

Of course, this is basically “fancy pieces of wire”, purpose-shaped, gold-plated and, hopefully, made out of material that is springy enough and doesn’t snap easily after bending a few times. We’ve seen this concept used for prototyping before, with random pieces of wire doing a pretty good job of maintaining connectivity, but these clips bring it that much closer to production-grade. It also makes us wonder – just how hard it is to solder 30-40 of them into a circuit? Do they self-align enough with the footprints given, or do you have to hold them with tweezers at a peculiar angle as you solder them? Time will tell, of course.

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This Debug Connector Brings Your Issues To The Edge

November 28, 2020 by Kerry Scharfglass 22 Comments

Given an unknown PCBA with an ARM processor, odds are good that it will have either the standard 10 pin 0.05″ or 20 pin 0.1″ debug connector. This uncommon commonality is a boon for an exploring hacker, but when designing a board such headers require board space in the design and more components to be installed to plug in. The literally-named Debug Edge standard is a new libre attempt to remedy this inconvenience.

The name “Debug Edge” says it all. It’s a debug, edge connector. A connector for the edge of a PCBA to break out debug signals. Card edge connectors are nothing new but they typically either slot one PCBA perpendicularly into another (as in a PCI card) or hold them in parallel (as in a mini PCIe card or an m.2 SSD). The DebugEdge connector is more like a PCBA butt splice.

It makes use of a specific family of AVX open ended card edge connectors designed to splice together long rectangular PCBAs used for lighting end to end. These are available in single quantities starting as low as $0.85 (part number for the design shown here is 009159010061916). The vision of the DebugEdge standard is that this connector is exposed along the edge of the target device, then “spliced” into the debug connector for target power and debug.

Right now the DebugEdge exists primarily as a standard, a set of KiCAD footprints, and prototype adapter boards on OSHPark (debugger side, target side). A device making use of it would integrate the target side and the developer would use the debugger side to connect. The standard specifies 4, 6, 8, and 10 pin varieties (mapping to sizes of available connector, the ‘010’ in the number above specifies pincount) offering increasing levels of connectivity up to a complete 1:1 mapping of the standard 10 pin ARM connector. Keep in mind the connectors are double sided, so the 4 pin version is a miniscule 4mm x 4.5mm! We’re excited to see that worm its way into a tiny project or two.

We’ve seen plenty of part-free debug and programming connectors before. Have a favorite? Let us know in the comments!

Turning The Raspberry Pi Into A MCU Programmer

September 5, 2020 by Tom Nardi 42 Comments

Once you graduate beyond development boards like the Arduino or Wemos D1, you’ll find yourself in the market for a dedicated programmer. In most cases, your needs can be met with a cheap USB to serial adapter that’s not much bigger than a flash drive. The only downside is that you’ve got to manually wire it up to your microcontroller of choice.

Unless you’re [Roey Benamotz], that is. He’s recently created the LEan Mean Programming mAchine (LEMPA), an add-on board for the Raspberry Pi that includes all the sockets, jumpers, and indicator LEDs you need to successfully flash a whole suite of popular MCUs. What’s more, he’s written a Python tool that handles all the nuances of getting the firmware written out.

After you’ve configured the JSON file with the information about your hardware targets and firmware files, they can easily be called up again by providing a user-defined ID name. This might seem overkill if you’re just burning the occasional hex, but if you’re doing small scale production and need to flash dozens of chips, you’ll quickly appreciate a little automation in your process.

Of course, if you’re just trying to flash some code in a pinch, there are some more expedient options out there. We’re particularly fond of using a development board to program the bare MCU.

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Simple Pogo Programmer For ESP8266 Modules

December 7, 2019 by Tom Nardi 19 Comments

ESP8266 development boards like the Wemos D1 Mini and NodeMCU are an excellent way to get a one-off project up and rolling quickly, but their size and relative complexity mean they aren’t necessarily a good choice for even short-run production hardware. On the other hand, programming the bare ESP modules can be something of a pain. But thanks to [Greg Frost], flashing those tiny little boards just got a lot easier.

His 3D printed design uses pogo pins to securely connect to the board’s castellated edges, which also holds it in place during the programming process. On the back side there’s just a few jumper wires and a couple of resistors, which ultimately lead to the FT232R FTDI board that actually connects the chip to the computer so you can program it.

We’d like to see a back panel that encloses the wiring, and perhaps an alternate version that deletes the space for the FTDI board in favor of a row of header pins. Both easy enough modifications to the basic design should [Greg] or anyone else feel so inclined. But even as it is, this is a great little programmer that can be sourced and assembled easily and cheaply.

This isn’t the first 3D printed ESP8266 programmer we’ve seen, and there are some improvised versions which are even cheaper to put together, but this design has a certain professional look that we think will be right at home on your bench.

Pano Logic FGPA Hacking Just Got Easier

April 19, 2019 by Tom Nardi 8 Comments

When Pano Logic went out of business in 2012, their line of unique FPGA-based thin clients suddenly became a burden that IT departments didn’t want anything to do with. New and used units flooded the second-hand market, and for a while you could pick these interesting gadgets up for not much more than the cost of shipping. Thanks to considerable interest from the hacking community the prices for these boxes have climbed a bit on eBay, but they’re still a great way to get your feet wet with FPGA hacking.

Especially now, as Pano Logic fanatic [Skip Hansen] has figured out how to flash a new firmware on them without having to crack open the case and break out the JTAG or SPI programmer. For the seasoned hardware hacker that might not seem like a big deal, but if you’re new to the game or just more interested in the software side of the equation, this trick makes things considerably more accessible. Having an external programmer is still a good idea if things go south, but if you’re just looking to flash some demos and see what the hardware is capable of this is a huge quality of life improvement.

Even if you aren’t interested in fiddling with the orphaned products of a defunct Bay Area startup, the write-up is a fascinating look at practical software reverse engineering. As it turns out, [Skip] didn’t create this new firmware update tool from scratch. He actually opened up the official Linux update utility from Pano Logic in Ghidra and was able to figure out where the firmware image actually lived inside the program. He then wrote his own tool in C which will patch the update tool with a user-supplied firmware image.

After patching, all you need to do is follow the official update procedure, which Pano Logic helpfully documented in the YouTube video after the break. [Skip] mentions he didn’t find any clear license information in the official software he was fiddling with, and of course with the company out of business it’s not too likely anyone is going to come knocking down his door anyway. Still, he says the downloads for the Pano Logic updater are still floating around on the tubes out there for you to find, so he’s not distributing anyone’s code but his own in this project.

There are a number of hackers out there working to turn the Pano Logic thin clients into useful general purpose FPGA platforms, such as [Tom Verbeure], who’s incredible graphics demos got [Skip] inspired to grab his own unit off eBay. With support for USB and SDRAM added by [Wenting Zhang] while getting his FPGA GBA emulator running on the hardware, it seems there’s never been a better time to get on the Pano Logic train.

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Ben Heck Can Program The Smallest Microcontroller

January 18, 2019 by Brian Benchoff 57 Comments

Microcontrollers are small, no one is arguing that. On a silicon wafer the size of a grain of rice, you can connect a GPS tracker to the Internet. Put that in a package, and you can put the Internet of Things into something the size of a postage stamp. There’s one microcontroller that’s smaller than all the others. It’s the ATtiny10, and its brethren the ATtiny4, 5, and 9. It comes in an SOT-23-6 package, a size that’s more often seen in packages for single transistors. It’s not very capable, but it is very small. It’s also very weird, with a programming scheme that’s not found in other chips from the Atmel/Microchip motherbrain. Now, finally, we have a great tutorial on using the ATtiny10, and it comes from none other than [Ben Heck].

The key difference between the ATtiny10 and other AVRs is that the tiny10 doesn’t use the standard AVR ISP protocol for programming. Instead of six pins for power, ground, MISO, MOSI, SCK, and RST, this is a high-voltage programming scheme that needs 12 Volts. The normal AVR programmer can do it, but you need to build an adapter. That’s exactly what [Ben] did, using a single-sided perf board, a lot of solder, and some headers. It looks like a lot, but there’s really not much to this programmer board. There’s a transistor and an optocoupler. The only thing that could make this programmer better is an SOT-23 ZIF socket. This would allow bare tiny10s to be programmed without first soldering them to a breakout board, but ZIF sockets are expensive to begin with, and the prices on SOT-23 sockets are absurd.

Programming the device was a matter of loading Atmel Studio and going through the usual AVR rigamarole, but Ben was eventually able to connect a light sensor to the tiny10 and have it output a value over serial. This was all done on a device with only 32 Bytes of RAM. That’s impressive, and one of the cool things about the smallest microcontroller you can buy.

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Vintage Programmer Gets Modern Chip Adapter

January 8, 2019 by Tom Nardi 8 Comments

While trying to revive a Donkey Kong Jr arcade board, [Jelmer Bruijn] found himself in the market for an EPROM programmer and became the proud owner of a 1990’s era Dataman S4. Despite its age, it’s a fairly nice tool which allows you to read and write a laundry list of different EPROM types, all without being tied to a computer. The only catch is that a few types of chips need an adapter to work in the Dataman S4, some of which are unsurprisingly no longer available.

After some above and beyond support from the current crew at Dataman set him on the right track, [Jelmer] decided to try his hand at reverse engineering how the old adapters worked so he could build his own. His ultimate goal was to read 40 pin EPROMs on the 32 pin Dataman S4, but in the end he says the information he gathered should be applicable for building other adapters if you ever find yourself in need of such things.

As you might expect, there’s a bit more to the project than a simple pin adapter. [Jelmer] assumed some kind of shift register or latching arrangement would be required to make up for the shortage of pins on the Dataman S4’s ZIF socket. It was just a matter of figuring out how it all went together.

Luckily, [Jelmer] found that the programmer would happily attempt to perform operations on a 16 bit EPROM even though no adapter was physically present. This gave him a chance to probe around with a logic analyzer to figure out what it was trying to accomplish. The trick turned out to be splitting the 16 bit bus into two 8 bit buses which are requested sequentially.

With careful observation, close studying of 16 bit chip datasheets, and much brow furrowing, he was eventually able to come up a design that used five 74xx573 latches and put a schematic together in Eagle. There were a few kinks to iron out when the boards finally arrived, but ultimately the design worked on the first try. [Jelmer] says the same technique should work for 42 pin EPROMs, but as Dataman still actually sell adapters for those he decided not to supply schematics for it.

[Jelmer] tells us that he was inspired to send this success story our way after reading how our very own [Elliot Williams] took the long away around to erase a couple UV EPROMs recently While this isn’t the first time we’ve seen somebody have to hack support for 16 bit EPROMs into their programmer, it’s good to see that the manufacturer at least had the customer’s back in this case.