Video Baby Monitor Repair Uncovers Private Data

September 2, 2024 by Tom Nardi 35 Comments

As the name of the channel implies, [BuyItFixIt] likes to pick up cheap gadgets that are listed as broken and try to repair them. It’s a pastime we imagine many Hackaday readers can appreciate, because even if you can’t get a particular device working, you’re sure to at least learn something useful along the way.

But after recently tackling a VTech video baby monitor from eBay, [BuyItFixIt] manages to do both. He starts by opening up the device and going through some general electronics troubleshooting steps. The basics are very much worth following along with if you’ve ever wondered how to approach a repair when you don’t know what the problem is. He checks voltages, makes sure various components are in spec, determines if the chips are talking to each other with the oscilloscope, and even pulls out the thermal camera to see if anything is heating up. But nothing seems out of the ordinary.

While poking around with the oscilloscope, however, he did notice what looked like the output of a serial debug port. Sure enough, when connected to a USB serial adapter, the camera’s embedded Linux operating system started dumping status messages into the terminal. But before it got too far along in the boot process, it crashed with a file I/O error — which explains why the hardware all seemed to check out fine.

Now that [BuyItFixIt] knew it was a software issue, he started using the tools built into the camera’s bootloader to explore the contents of the device’s flash chip. He uncovered the usual embedded Linux directories, but when he peeked into one of the partitions labeled Vtech_data2, he got a bit of a shock: the device seemed to be holding dozens of videos. This is particularly surprising considering the camera is designed to stream video to the parent unit, and the fact that it could record video internally was never mentioned in the documentation.

Continue reading “Video Baby Monitor Repair Uncovers Private Data” →

Comparing AliExpress Vs LCSC-Sourced MOSFETs

August 24, 2024 by Maya Posch 26 Comments

The fake AliExpress-sourced IRFP460 MOSFETs (Credit: Learn Electronics Repair, YouTube)

These days, it’s super-easy to jump onto the World Wide Web to find purported replacement parts using nothing but the part identifier, whether it’s from a reputable source like Digikey or Mouser or from more general digital fleamarkets like eBay and AliExpress. It’s hardly a secret that many of the parts you can buy online via fleamarkets are not genuine. That is, the printed details on the package do not match the actual die inside. After AliExpress-sourced MOSFETs blew in a power supply repair by [Learn Electronics Repair], he first tried to give the MOSFETs the benefit of the doubt. Using an incandescent lightbulb as a current limiter, he analyzed the entire PSU circuit before putting the blame on the MOSFETs (IRFP460) and ordering new ones from LCSC.

Buying from a distributor instead of a marketplace means you can be sure the parts are from the manufacturer. This means that when a part says it is a MOSFET with specific parameters, it almost certainly is. A quick component tester session showed the gate threshold of the LCSC-sourced MOSFETs to be around 3.36V, while that of the AliExpress ‘IRFP460’ parts was a hair above 1.8V, giving a solid clue that whatever is inside the AliExpress-sourced MOSFETs is not what the package says it should be.

Unsurprisingly, after fitting the PSU with the two LCSC-sourced MOSFETs, there was no more magic smoke, and the PSU now works. The lesson here is to be careful buying parts of unknown provenance unless you like magic smoke and chasing weird bugs.

Continue reading “Comparing AliExpress Vs LCSC-Sourced MOSFETs” →

Unusual Tool Gets An Unusual Repair

August 15, 2024 by Dan Maloney 25 Comments

In today’s value-engineered world, getting a decade of service out of a cordless tool is pretty impressive. By that point you’ve probably gotten your original investment back, and if the tool gives up the ghost, well, that’s what the e-waste bin is for. Not everyone likes to give up so easily, though, which results in clever repairs like the one that brought this cordless driver back to life.

The Black & Decker “Gyrodriver,” an interesting tool that is controlled with a twist of the wrist rather than the push of a button, worked well for [Petteri Aimonen] right up until the main planetary gear train started slipping thanks to stripped teeth on the plastic ring gear. Careful measurements of one of the planetary gears to determine parameters like the pitch and pressure angle of the teeth, along with the tooth count on both the planet gear and the stripped ring.

Here, most of us would have just 3D printed a replacement ring gear, but [Petteri] went a different way. He mentally rolled the ring gear out, envisioning it as a rack gear. To fabricate it, he simply ran a 60° V-bit across a sheet of steel plate, creating 56 parallel grooves with the correct pitch. Wrapping the grooved sheet around a round form created the ring gear while simultaneously closing the angle between teeth enough to match the measured 55° tooth angle in the original. [Petteri] says he soldered the two ends together to form the ring; it looks more like a weld in the photos, but whatever it was, the driver worked well after the old plastic teeth were milled out and the new ring gear was glued in place.

We think this is a really clever way to make gears, which seems like it would work well for both internal and external teeth. There are other ways to do it, of course, but this is one tip we’ll file away for a rainy day.

Ryobi Battery Pack Gives Up Its Secrets Before Giving Up The Ghost

August 14, 2024 by Dan Maloney 44 Comments

Remember when dead batteries were something you’d just toss in the trash? Those days are long gone, thankfully, and rechargeable battery packs have put powerful cordless tools in the palms of our hands. But when those battery packs go bad, replacing them becomes an expensive proposition. And that’s a great excuse to pop a pack open and see what’s happening inside.

The battery pack in question found its way to [Don]’s bench by blinking some error codes and refusing to charge. Popping it open, he found a surprisingly packed PCB on top of the lithium cells, presumably the battery management system judging by the part numbers on some of the chips. There are a lot of test points along with some tempting headers, including one that gave up some serial data when the battery’s test button was pressed. The data isn’t encrypted, but it is somewhat cryptic, and didn’t give [Don] much help. Moving on to the test points, [Don] was able to measure the voltage of each battery in the series string. He also identified test pads that disable individual cells, at least judging by the serial output, which could be diagnostically interesting. [Don]’s reverse engineering work is now focused on the charge controller chip, which he’s looking at through its I2C port. He seems to have done quite a bit of work capturing output and trying to square it with the chip’s datasheet, but he’s having trouble decoding it.

This would be a great place for the Hackaday community to pitch in so he can perhaps get this battery unbricked. We have to admit feeling a wee bit responsible for this, since [Don] reports that it was our article on reverse engineering a cheap security camera that inspired him to dig into this, so we’d love to get him some help.

Fixing A Busted Fluke While Fighting A Wonky Schematic

August 9, 2024 by Dan Maloney 16 Comments

Fluke meters have been around for a long, long time. Heck, we’ve got a Fluke 73 that we bought back in 1985 that’s still a daily driver. But just because they’ve been making them forever doesn’t mean they last forever, and getting a secondhand meter back in the game can be a challenge. That’s what [TheHWCave] learned with his revival of a wonky eBay Fluke 25, an effort that holds lessons for anyone in the used Fluke market.

Initial inspection of the meter showed encouragingly few signs of abuse, somewhat remarkable for something built for the military in the early 1980s. A working display allowed a few simple diagnostics revealing that the ammeter functions seemed to work, but not the voltmeter and ohmmeter functions. [TheHWCave]’s teardown revealed a solidly constructed unit with no obvious signs of damage or blown fuses. Thankfully, a service schematic was available online, albeit one with a frustrating lack of detail, confusing test point nomenclature, and contradictory component values.

Despite these hurdles, [TheHWCave] was able to locate the culprit: a bad fusible power resistor. Finding a direct replacement wasn’t easy given the vagaries of the schematic and the age of the instrument, but he managed to track down a close substitute cheap enough to buy in bulk. He searched through 40 units to find the one closest to the listed specs, which got the meter going again. Fixing the bent pin also gave the meter back its continuity beeper, always a mixed blessing.

If you’re in the market for a meter but can’t afford the Fluke name, picking up a busted meter and fixing it up like this might be one way to go. But are they really worth the premium? Well, kinda yes.

Continue reading “Fixing A Busted Fluke While Fighting A Wonky Schematic” →

Over-molding Wires With Hot Glue And 3D Printed Molds

August 2, 2024 by Dan Maloney 47 Comments

We’ve said it before and we’ll say it again: water always finds a way in. That’s particularly problematic for things like wire splices in damp environments, something that no amount of electrical tape is going to help. Heat shrink tubing might be your friend here, but for an electrically isolated and mechanically supported repair, you may want to give over-molding with a hot glue gun a try.

The inspiration for [Print Practical]’s foray into over-molding came from a video that’s making the rounds showing a commercially available tool for protecting spliced wires in the automotive repair trade. It consists of a machined aluminum mold that the spliced wires fit into and a more-or-less stock hot glue gun, which fills the mold with melted plastic. [Print Practical] thought it just might be possible to 3D print custom molds at home and do it himself.

His first attempt didn’t go so well. As it turns out, hot glue likes to stick to things — who knew? — including the PETG mold he designed. Trying to pry apart the mold after injection was a chore, and even once he got inside it was clear the glue much preferred to stay in the mold. Round two went much better — same wire, same mold, but now with a thin layer of vegetable oil to act as a release agent. That worked like a charm, with the over-mold standing up to a saltwater bath with no signs of leaking. [Print Practical] also repaired an iPhone cable that has seen better days, providing much-needed mechanical support for a badly frayed section.

This looks like a fantastic idea to file away for the future, and one that’s worth experimenting with. Other filament types might make a mold better able to stand up to the hot glue, and materials other than the ethylene-vinyl acetate copolymer found in most hot glue sticks might be explored. TPU over-molds, anyone? Or perhaps you can use a printer as an injector rather than the glue gun.

Continue reading “Over-molding Wires With Hot Glue And 3D Printed Molds” →

A Soviet Cassette Recorder Receiving Some Love

July 29, 2024 by Jenny List 40 Comments

For those of us who lived in the capitalist west during the Cold War, there remains a fascination to this day about the Other Side. The propaganda we were fed as kids matched theirs in describing the awful things on the other side of the wall, something that wasn’t borne out when a decade or so later in the 1990s we met people from the former communist side and found them unsurprisingly to be just like us. It’s thus still of interest to have a little peek into Eastern Bloc consumer electronics, something we have the chance of courtesy of [DiodeGoneWild], who’s fixing a 1980s Soviet cassette recorder.

The model in question is a Vesna 309, and it has some audio issues and doesn’t turn the tape. It gets a teardown, the motor is cleaned up inside, and a few capacitor and pot cleanups later it’s working again. But the interest lies as much in the machine itself as it does in the repair, as it’s instructive to compare with a Western machine of the same period.

We’re told it would have been an extremely expensive purchase for a Soviet citizen, and in some ways such as the adjustable level control it’s better-specified than many of our equivalents. It’s based upon up-to-date components for its era, but the surprise comes in how comparatively well engineered it is. A Western cassette deck mechanism would have been a much more sketchy affair than the substantial Soviet one, and its motor would have been a DC part with a simple analogue speed controller rather than the brushless 3-phase unit in the Vesna. Either we’re looking at the cassette deck for senior comrades only, or the propaganda was wrong — at least about their cassette decks. The full video is below, and if you’re hungry for more it’s not the first time we’ve peered into electronics from the eastern side of the Iron Curtain.

Continue reading “A Soviet Cassette Recorder Receiving Some Love” →