How Does A Circuit Breaker Break?

January 26, 2021 by Al Williams 32 Comments

Even if you aren’t an electronics person, you probably have a working knowledge of circuit breakers. When the lights go out, you find the circuit breaker and flip it back to the on position. Most people understand, too, that the breaker will trip if you overload the circuit with too many things plugged in or with an accidental short circuit. But how does this common device actually work? Keep in mind, circuit breakers need to be super reliable and have been around long enough that you can imagine they are pretty low tech. [Learn Engineering] has a very clear video about what goes on inside a circuit breaker that’s worth the eight minutes to watch. You can see the video below.

The handle is a mechanical engineering marvel, using two springs and a special design so that even a tiny force will cause it to snap to the off position. That takes care of a human tripping it. However, you have two other cases where you want to turn it off: overload and short circuit.

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Q Multiplier — Er… Multiplies Q

January 18, 2021 by Al Williams 13 Comments

If you are below a certain age, you’ve probably never heard of a Q multiplier. This is a device that increases the “Q” of a radio receiver’s intermediate frequency and, thus, provide a higher selectivity. If you enjoy nostalgia, you can see inside a 1960s-era Heathkit QF-1 Q multiplier in [Jeff’s] informative video, below.

The Q multiplier was a regenerative amplifier that operated at just below the oscillation point. This provided very high amplification for the frequency of interest and less amplification for other frequencies. Some radios had a stage like this built-in, but the QF-1 was made to add into an external radio. For some Heathkit receivers, there was a direct plug to tap into the IF stage for this purpose. Othe radios would require some hacking to get it to work.

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LEDs From Dubai: The Royal Lights You Can’t Buy

January 17, 2021 by Al Williams 103 Comments

[Clive] had an interesting video about LED lights from Philips. You can’t buy them unless you live in Dubai. Apparently inspired by the ruler of Dubai, Sheikh Mohammad Bin Rashid Al Maktoum, who wanted more efficient and longer-lasting bulbs. The secret? A normal LED bulb uses an LED “filament” at 1 watt each. The Dubai bulbs run at about a fourth of that which means they need more LEDs to get the same amount of light, but they should last longer and operate more efficiently.

After exploring the brightness and color of different lamps, [Clive] tears one up and finds some surprises inside. The LEDs get over 200V each and the driver circuit has a lot of pairs of components, possibly to keep the size small for the high voltages involved, although it could be to improve reliability, [Clive] wasn’t sure.

By reducing the power, [Clive] was able to count that each LED strip contains 21 LEDs. He also notes some of the oddities in construction that appear to be for reliability and ease of manufacturing. We aren’t sure how that compares to the construction of conventional bulbs. The circuit includes a bridge rectifier and a linear current regulator using a MOSFET.

The bulbs cost a bit more, but if you factor in the probable long life, their total cost over time should be reasonable. Overall, it is interesting that a nice design came from what amounts to government regulation. Of course, there is a price: in exchange for the development of the bulbs, Philips has the exclusive right to make and sell the bulbs for the next several years. They expect to sell 10 million lamps by the end of 2021, although they are only available, currently, in Dubai.

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Teardown: Tap Trapper

January 14, 2021 by Tom Nardi 46 Comments

The modern consumer is not overly concerned with their phone conversations being monitored. For one thing, Google and Amazon have done a tremendous job of conditioning them to believe that electronic gadgets listening to their every word isn’t just acceptable, but a near necessity in the 21st century. After all, if there was a better way to turn on the kitchen light than having a recording of your voice uploaded to Amazon so they can run it through their speech analysis software, somebody would have surely thought of it by now.

But perhaps more importantly, there’s a general understanding that the nature of telephony has changed to the point that few outside of three letter agencies can realistically intercept a phone call. Sure we’ve seen the occasional spoofed GSM network pop up at hacker cons, and there’s a troubling number of StingRays floating around out there, but it’s still a far cry from how things were back when folks still used phones that plugged into the wall. In those days, the neighborhood creep needed little more than a pair of wire strippers to listen in on your every word.

Which is precisely why products like the TA-1356 Tap Trapper were made. It was advertised as being able to scan your home’s phone line to alert you when somebody else might be listening in, whether it was a tape recorder spliced in on the pole or somebody in another room lifting the handset. You just had to clip it onto the phone distribution panel and feed it a fresh battery once and awhile.

If the red light came on, you’d know something had changed since the Tap Trapper was installed and calibrated. But how did this futuristic defender of communications privacy work? Let’s open it up and take a look.

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Is Your Echo Flex Listening?

January 14, 2021 by Al Williams 42 Comments

We are always surprised that Amazon or Google doesn’t employ Kelsey Grammer — TV’s Frasier — as a spokesman for their smart home devices. After all, his catchphrase was, “I’m listening…” Maybe they don’t want to remind you that the device could, theoretically, be sending everything you say to them or a nefarious hacker or government agency. Sure, there’s a mute button and it lights up a red LED.

But if you are truly paranoid, that’s not enough. After all, the same people want to eavesdrop on you would be happy to fake a red light. [Electronupdate] had the same thought and decided to answer the question: does the mute button really mute your microphone? The answer required not only some case opening and analysis, but there was even some IC decapsulation.

We were impressed with the depth of the analysis. The tiny SMD parts are marked confusingly, and if you are really paranoid you don’t believe them anyway. But looking at the actual circuit die is pretty unambiguous. The parts in question turned out to be a Schmitt trigger, a flip flop, and a NAND gate.

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Starlink Satellite Dish X-Rayed To Unlock RF Magic Inside

January 11, 2021 by Tom Nardi 15 Comments

When [Kenneth Keiter] took apart his Starlink dish back in November, he did his best to explain the high-level functionality of the incredibly complex device in a video posted to his YouTube channel. It was a fascinating look at the equipment, but by his own admission, he wasn’t the right person to try and explain the nuances of how the phased array actually functioned. But he knew who could do the technology justice, which is why he shipped the dismembered dish over to [Shahriar Shahramian] of The Signal Path.

Don’t be surprised if you can’t quite wrap your head around his detailed analysis after your first viewing. You’ll probably have a few lingering questions after the second re-watch as well. But that’s OK, as [Shahriar] still has a few of his own. Even after cutting out a section of the dish and putting it under an X-ray, it’s still not completely clear how the SpaceX engineers managed to cram everything into such a tidy package. Though there seems to be no question that the $500 price for the early-access hardware is an absolute steal, all things considered.

The layered antenna works on multiple frequencies.

Most of the video is spent examining the stacked honeycomb construction of the phased antenna array, which as expected, holds a number of RF secrets if you know what to look for. Put simply, there’s no such thing as an insignificant detail to the trained eye. From the carefully sized injection molded spacer sheet that keeps the upper array a specific distance from the RF4-like radome, to the almost microscopic holes that have been bored through each floating patch to maintain equalized air pressure through the stack up, [Shahriar] picks up on fascinating details which might otherwise seem like arbitrary design decisions.

But a visual inspection will only get you so far. Eventually [Shahriar] has to cut out a slice of the PCB so he can fit it into the X-ray machine, but don’t feel too bad, the dish was long dead before he got his hands on it. While he hasn’t yet completed his full analysis, an initial examination indicates that each large IC and the eight chips surrounding it make up a 16 channel beam forming module. Each channel is further split into two RX and TX pairs, which provides the necessary right and left hand polarization. That said, he admits there’s some room for interpretation and that further work would be necessary before any hard conclusions could be made.

Between this RF analysis and the initial overview provided by [Kenneth], we’ve already learned a lot more about this device than many might have expected considering how rare and expensive the hardware is. While we admit it’s not immediately clear what kind of hijinks hardware hackers could get into once this device is fully understood, we’re certainly eager to find out.

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Amazon Halo Teardown Is Supremely Thorough

December 31, 2020 by Anool Mahidharia 10 Comments

We rarely see teardowns this detailed. [txyzinfo] wanted to know what hardware was under the hood, and did an amazing Amazon Halo Teardown.

Sometime around the middle of 2020, Amazon jumped on to the health and fitness tracker space with the introduction of the Halo — a $100 device with an add on $4 monthly subscription service if you wanted additional features, which Amazon calls “labs”, many of which are third-party services. The device does not have any display at all, and any metrics that need to be displayed (heart rate, steps, calories, etc.) show up on the Halo phone app. Halo’s focus is more on health, rather than fitness. It helps monitor your active and sleep states, keeps track of body fat, and reports your emotional state.

We won’t delve much in to the pros and cons of the device, other than mention two features which have the potential to creep out most folks. The device has a pair of microphones, which listen to the “tone” of your voice and report on your emotional state. The other is its use of your phone via the companion app, to take photos of you, preferably dressed in your undergarments. Your front, back and side photos get uploaded to Amazon servers, get converted to a 3D model, and then downloaded back to your phone. Amazon mentions that the photos are never retained and deleted from their servers once your 3D model is transferred back to the phone. Amazon’s ML algorithms then calculate your body fat percentage. More worryingly, the app offers a slider which you can move to see how you will “look” if you have higher or lower body fat percentages.

Fortunately for us hardware hacker types, [txyzinfo] wanted to unlock all the secrets Amazon poured into this design. Even if the device in particular does not interest you, the techniques he uses are very educational and will prove a useful addition to your skills. The device does not have any external fasteners, with the back cover being held together with glue. [txyzinfo] starts off by applying a solvent around the back cover to soften the glue, then works with his spudger to pry it open. The back cover appears to have an antenna with touch-contact terminations without a connector. The main body holds the rest of the electronics, and can be easily removed by unscrewing the four corner screws. Using a combination of solvent to soften the glue at various points, and snips to cut off retaining plastic tabs, he manages to untangle the hybrid rigid-flex PCB assembly from its plastic-metal clam-shell.

He uses a hot-air blower to cleanly separate the flex PCB parts attached to the rigid PCB. With all the flex pieces removed, he is left with the main part of the device — the rigid PCB with most parts potted under a metal shield filled with what appears to be a soft, grey compound. At this point, we are not sure if the potting compound is for heat dissipation, or just to obfuscate reverse engineering. His next action gives us a severe case of the heebie jeebies, as he clamps the PCB to a milling machine, and mills away the sides of the metal shield. Next, he heats the whole assembly with the hot air gun to melt all the solder, applying some generous amounts of flux, using the spudger to pull apart the PCB from the components embedded in the potting compound. Check out the video after the break to see his tear down techniques in action.

His plan was to identify as many parts as he could, but he wasn’t very successful, and managed to identify just a few — the two MEMS microphones, two temperature sensors and the LED driver on the flex PCB, and the photo-diodes, 6-axis IMU, battery charger and flash memory on the main board. The board has an uncommon 5-layer stack up, with the centre layer being ground. PCB de-layering is a time consuming process and requires a lot of patience, but in the end, he was able to get a pretty good result. He found some oddities in the track layout and was able to identify some of the more common connections to the I2C bus and between the micro-controller and its memory. He also located several test points which seem promising for a second round of investigations. Sometime in the future, he plans to get another Halo and have a go at it using the JTAGulator and GoodFET.

Tear downs are a favourite for all hackers, as is evident by the regularity with which we keep seeing them. If this one hasn’t whetted your appetite, then check out this other Fitness Tracker Teardown which is a lesson in Design for Manufacture.

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