The BR55 battle rifle held in its creator's hands during test firing

Making The Halo 2 Battle Rifle Real

We’ve just been shown a creation that definitely belongs on the list of impressive videogame replicas. This BR55 rifle built by [B Squared Mfg] not only looks exactly like its in-game Halo 2 counterpart, it’s also a fully functional firearm chambered in 5.56. The attention to detail even brings us a game-accurate electronic ammo counter.

The rifle and magazine communicate over three pins.

Unfortunately, the only information we have on the weapon currently is the video below. But he does at least go into detail about the practical aspects: caliber choice, the arduous journey of bolt carrier sourcing, and how the ammo counter works.

Each magazine has a potentiometer built into it to detect the number of rounds loaded, but there’s a bit of trickery involved. In the real world, there’s no way a magazine this size could hold the 36 rounds of ammunition depicted in the game, so for each shot fired, the counter subtracts three. It takes a little imagination, but this way it looks as close to the game version as possible.

There will be no published files due to legal concerns, but there’s nothing you couldn’t build yourself, as long as said legal concerns are sorted out for yourself. Depending on where you live, you might have to settle for building a Gauss gun in the same frame, we’ve even seen slimmer ones done commercially. Whatever you build, make sure you store it in a way others can’t access it easily — not all gun safes pass this test.

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Building An Energy Sword Replica From Halo

A good many of us whiled away the hours of our youths playing Swords Only deathmatch in Halo 2. The Energy Sword, aka the Plasma Sword, was the star of the show, with its devastating glowing blades granting us scoreboard domination. [Arnov Sharma] has now built a quality replica of this science-fiction weapon.

The build starts with a 3D design drawn up in Fusion 360. The parts are then 3D printed, with opaque filament used for the handle and translucent PLA filament for the “blade”. Inside the blade elements are twenty WS2812B LEDs, creating the characteristic glow that made the Energy Sword so tantalizing to find in game. An ATtiny85 is charged with running the LEDs, with the aid of an IP5306 chip to act as a boost converter for the lithium-ion battery supplying the juice.

[Anton] admits that the sword was built for the sole purpose of beautifying his maker space. That’s something we can respect, because we’d love to have one hanging on the wall at home. We’ve featured some other fun gaming replicas before, too.

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Amazon Halo Teardown Is Supremely Thorough

We rarely see teardowns this detailed. [txyzinfo] wanted to know what hardware was under the hood, and did an amazing Amazon Halo Teardown.

Sometime around the middle of 2020, Amazon jumped on to the health and fitness tracker space with the introduction of the Halo — a $100 device with an add on $4 monthly subscription service if you wanted additional features, which Amazon calls “labs”, many of which are third-party services. The device does not have any display at all, and any metrics that need to be displayed (heart rate, steps, calories, etc.) show up on the Halo phone app. Halo’s focus is more on health, rather than fitness. It helps monitor your active and sleep states, keeps track of body fat, and reports your emotional state.

We won’t delve much in to the pros and cons of the device, other than mention two features which have the potential to creep out most folks. The device has a pair of microphones, which listen to the “tone” of your voice and report on your emotional state. The other is its use of your phone via the companion app, to take photos of you, preferably dressed in your undergarments. Your front, back and side photos get uploaded to Amazon servers, get converted to a 3D model, and then downloaded back to your phone. Amazon mentions that the photos are never retained and deleted from their servers once your 3D model is transferred back to the phone. Amazon’s ML algorithms then calculate your body fat percentage. More worryingly, the app offers a slider which you can move to see how you will “look” if you have higher or lower body fat percentages.

Fortunately for us hardware hacker types, [txyzinfo] wanted to unlock all the secrets Amazon poured into this design. Even if the device in particular does not interest you, the techniques he uses are very educational and will prove a useful addition to your skills. The device does not have any external fasteners, with the back cover being held together with glue. [txyzinfo] starts off by applying a solvent around the back cover to soften the glue, then works with his spudger to pry it open. The back cover appears to have an antenna with touch-contact terminations without a connector. The main body holds the rest of the electronics, and can be easily removed by unscrewing the four corner screws. Using a combination of solvent to soften the glue at various points, and snips to cut off retaining plastic tabs, he manages to untangle the hybrid rigid-flex PCB assembly from its plastic-metal clam-shell.

He uses a hot-air blower to cleanly separate the flex PCB parts attached to the rigid PCB. With all the flex pieces removed, he is left with the main part of the device — the rigid PCB with most parts potted under a metal shield filled with what appears to be a soft, grey compound. At this point, we are not sure if the potting compound is for heat dissipation, or just to obfuscate reverse engineering. His next action gives us a severe case of the heebie jeebies, as he clamps the PCB to a milling machine, and mills away the sides of the metal shield. Next, he heats the whole assembly with the hot air gun to melt all the solder, applying some generous amounts of flux, using the spudger to pull apart the PCB from the components embedded in the potting compound. Check out the video after the break to see his tear down techniques in action.

His plan was to identify as many parts as he could, but he wasn’t very successful, and managed to identify just a few — the two MEMS microphones, two temperature sensors and the LED driver on the flex PCB, and the photo-diodes, 6-axis IMU, battery charger and flash memory on the main board. The board has an uncommon 5-layer stack up, with the centre layer being ground. PCB de-layering is a time consuming process and requires a lot of patience, but in the end, he was able to get a pretty good result. He found some oddities in the track layout and was able to identify some of the more common connections to the I2C bus and between the micro-controller and its memory. He also located several test points which seem promising for a second round of investigations. Sometime in the future, he plans to get another Halo and have a go at it using the JTAGulator and GoodFET.

Tear downs are a favourite for all hackers, as is evident by the regularity with which we keep seeing them. If this one hasn’t whetted your appetite, then check out this other Fitness Tracker Teardown which is a lesson in Design for Manufacture.

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Say Hello To This Cortana Hologram

Halo’s Cortana enters the real world with this internet appliance. [Jarem Archer] has built an amazing “holographic” home for Cortana of Halo and Windows fame. The display isn’t really a hologram, it uses the age-old Pepper’s ghost illusion. A monitor reflects onto 3 angled half mirrored panels. This creates a convincing 3D effect. Cortana herself is a 3D model. [Jarem’s] wife provided gave Cortana her moves by walking in front of dual Kinect depth-sensing cameras. This motion capture performance drives the 3D Cortana model on the screen.

The brain behind this hack is the standard Windows 10 Cortana voice assistant. Saying “Hey Cortana” wakes the device up. To make the whole experience more interactive, [Jarem] added a face detection camera to the front of the device. When a face is detected, the Cortana model turns toward the user. Even if several people are watching the device, it would seem as if Cortana was “talking to” one person in the audience.

The cherry on top of this hack is the enclosure. [Jarem] 3D printed a black plastic stage. An Arduino drives RGB LEDs whenever Cortana is activated. The LEDs project a blue glue that works well with the Pepper’s ghost illusion. The result is a project that looks like something Microsoft might have cooked up in one of their research labs.

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Auxiliary Scoreboard Reads Status Directly From Memory

[StaticChanger] built a scoreboard to display his kill statistics from Halo for the PC. Yes, we’ve seen kill counters before, but we like the way that he gathers the data. This project is reading the score directly from an address in memory.

Using a program called Cheat Engine, the memory used by a program can be sniffed. After a few passes, the program will help you find a static memory address for your desired data. Once you have that it’s just a matter of using a pointer to that address in your desired programming language. In this case, a C# program polls the value and instructs an Arduino to display the value on a couple of 7-segment displays. Voila, the number appears next to your screen as you see in the image above.

Re-purpose Industrial Robotic Arms

We must find out where you can acquire these industrial robots pictured above. Sure, you expect car companies like BMW to have a few lying around, which they used to make into a Twitter message writing robot. But Bungie, a video game company, to have one as part of an advertisement for Reach?

The former is just a scratch on the surface, with some pictures, but a much more decent writeup will be provided after September 12th. The latter has a few videos, and you can watch it recreate a monument with light ‘live’. And while both are impressive uses of old tech, neither answered our first question, we gotta get us one of these.

[Thanks Matt and FurryFriend]

Warthog Laser Tag

The Warthog from Halo is one of the most beloved video game vehicles. [Tim Higgins] brings the fun to life with his laser tag Warthog game. It uses Barbie Power Wheels toys as a base and adds laser tag weaponry. Xbox 360 controllers are used but just like in Halo, you can’t control the gun and the vehicle at the same time. We’ve encountered [Tim’s] love for water-based amusement before and this did originally start out with a water cannon powered by a wind-shield washer reservoir.

Take a look at the videos after the break as well as his recent post for information about the hardware. His choices for controller circuitry are way overpowered, sourcing an Eee PC to do the heavy lifting. This is because the choices he made were for easy development and not economy of components. A PC has no problem connecting to Xbox 360 controllers, and the modular control boards mean no complicated circuit design or arduous soldering were necessary. In the end, this looks like a ton of fun and we give him bonus points for repainting the pretty pink plastic that comes standard with these models of children’s toys.

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