An Open Source Two Stroke Diesel

With a welder and a bunch of scrap, you can build just about anything that moves. Want a dune buggy? That’s just some tube and a pipe bender. Need a water pump? You might need a grinder. A small tractor? Just find some big knobby tires in a junkyard. Of course, the one thing left out of all these builds is a small motor, preferably one that can run on everything from kerosene to used cooking oil. This is the problem [Shane] is tackling for his entry to the 2016 Hackaday Prize. It’s an Open Source Two-Stroke Diesel Engine that’s easy for anyone to build and has minimal moving parts.

[Shane]’s engine is based on the Junkers Jumo 205 motor, a highly successful aircraft engine first produced in the early 1930s and continued production through World War II. This is a weird engine, with two opposed pistons in one cylinder that come very close to slamming together. It’s a great design for aircraft engines due to it’s lightweight construction. And the simplicity of the system lends itself easily to wartime field maintenance.

The Jumo 205 was a monstrous 12-piston, 6-cylinder engine, but for [Shane]’s first attempt, he’s scaling the design down to a 50cc motor with the intent of scaling the design up to 125cc and 250cc. So far, [Shane] has about 30 hours of simple CAD work behind him and a ton of high-level FEA work ahead of him. Then [Shane] will actually need to build a prototype.

This is actually [Shane]’s second entry to the Hackaday Prize with this idea. Last year, he threw his hat into the ring with the same idea, but building a working diesel power plant is a lot of work. Too much for one man-year, certainly, so we can’t wait to see the progress [Shane] makes this year.

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Machines That Build Other Machines

When the RepRap project was founded in 2005, it promised something spectacular: a machine that could build copies of itself. RepRaps were supposed to be somewhere between a grey goo and a device that could lift billions of people out of poverty by giving them self-sufficiency and the tools to make their lives better.

While the RepRap project was hugely successful in creating an open source ecosystem around 3D printers, a decade of development hasn’t produced a machine that can truly build itself. Either way, it’s usually easier and cheaper to buy a 3D printer than to build your own.

[castvee8]’s entry into the 2016 Hackaday Prize does just what the RepRap project promised ten years ago. It’s all about building machines with the ability to reproduce, creating an ecosystem of machines to build household goods. The best part? You can 3D print most of the machines. It’s the RepRap project, but for mills, lathes, microscopes, and routers. It’s an entire shop produced entirely in a 3D printer.

The idea of creating a machine shop from the most basic building materials has been around for a while. At the turn of the last century, concrete lathes and mills bootstrapped industrial economies. Decades later, [David J. Gingery] created a series of books on building a machine shop starting with a charcoal foundry. The idea of building a shop using scrap and the most minimal tools is very old, but this idea hasn’t been updated to the era where anyone can buy a 3D printer for a few hundred dollars.

So far, [castvee8] has a few homemade machine tools on the workbench, including a lathe, a tiny mill easily capable of fabricating a few circuit boards, and a little drill press. They’re all machines that can be used to make other useful items, and all allow anyone to create the devices they need.

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Automating RC Motor Efficiency Testing

Small brushless motors and LiPo batteries are one of the most impressive bits of technology popularized in recent years. Just a few years ago, RC aircraft were powered by either anemic brushed motors or gas. Quadcopters were rare. Now, with brushless motors, flying has never been easier, building electric longboards is simple, and electric bicycles are common.

Of course, if you’re going to make anything fly with a brushless motor, you’ll probably want to know the efficiency of your motor and prop setup. That’s the idea behind [Michal]’s Automated RC Motor Efficiency Tester, his entry to the 2016 Hackaday Prize.

[Michal]’s project is not a dynamometer, the device you should use if you’re measuring the torque or power of a motor. That’s not really what you want if you’re testing brushless motors and prop configurations, anyway; similarly sized props can have very different thrust profiles. Instead of building a dyno for a brushless motor, [Michal] is simply testing the thrust of a motor and prop combination.

The device is very similar to a device sold at Hobby King, and includes a motor mount, microcontroller and display, and a force sensor to graph the thrust generated by a motor and prop. Data can be saved to an SD card, and the device can be connected to a computer for automatic generation of pretty graphs.

Brushless motors are finding a lot of uses in everything from RC planes and quadcopters, to robotics and personal transportation devices. You usually don’t get much of a data sheet with these motors, so any device that can test these motors will be very useful.

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The Internet Enabled Kill-A-Watt

The Internet of Things has been applied to toasters, refrigerators, Christmas lights, Barbies, and socks. Unsurprisingly, the Internet of Things has yet to happen – that would require a useful application of putting the Internet in random devices. One of the best ideas is a smart electric meter, but the idea behind this is to give the power company information on how much electricity you’re using, not give you an idea of how much power you’re pulling down. The answer to this is the Internet-enabled Kill-A-Watt, and that’s exactly what [Solenoid] is building for his entry into the Hackaday Prize.

Modern power meters have an LED somewhere on the device that blinks every time a Watt is used. This is the data [Solenoid]’s creation is pushing up to the Internet to relay power consumption to himself or anyone else in the world.

The hardware, like many upcoming Hackaday Prize entries, we’re sure, is based on the ESP8266 WiFi module, with a light sensor, SD card reader, and OLED display. It’s meant to mount directly to a power meter, recording power consumption and pushing that data up the network. It’s simple, but it also allows for very granular monitoring of [Solenoid]’s power consumption, something the electric company’s smart meters can’t compete with.

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Correcting Color Blindness With DLP Projectors

About five percent of the population is colorblind to one degree or another, and for them seeing the entire spectrum from Roy to Biv is simply impossible. Their eyes simply don’t have the cones to detect certain colors. The brain is the weirdest machine on the planet, though, and with the right tricks of light, even the colorblind can see more colors than they’re accustomed to. That’s the idea behind [PointyOintment]’s entry for the 2016 Hackaday Prize: color blindness correcting goggles.

Any device that claims to correct color blindness comes with a few caveats and a slightly loose interpretation of what ‘color blindness correcting’ actually is. For the same reason you can’t see deep infrared, someone with color blindness cannot distinguish between two colors; the eye simply doesn’t have the sensors to see a specific color of light. This doesn’t mean the ability to distinguish color in color blind individuals can’t be improved, though. The EnChroma glasses use an optical notch filter to block all colors between blue and green, and between green and red. This works, because the human brain is weird enough and can adapt to nearly anything.

[PointyOintmen] isn’t going with an optical notch filter. He’s using spinning color discs from a DLP projector and 3D ‘shutter’ glasses to present the world in different shades of color many times a second. It’s weird, untested, and will take a few hours to get used to, but it is a very interesting idea. Will it allow color blind people to see more colors? That’s a semantic issue, but if you define ‘seeing color’ as being able to differentiate between two different colors, yes, it will.

Engineer Humanity’s Future: The 2016 Hackaday Prize

Today we are proud to launch the 2016 Hackaday Prize. Build Something That Matters and you’ll contribute positively to humanity’s future by expand the frontiers of knowledge and engineering. You’ll also score recognition of your skills, and position yourself to land one of 105 cash prizes totaling over $300,000. Choose a technology issue facing humanity today and build a project that fixes, improves, or bypasses the problem.

You have the talent, the energy, and the capacity to change the world. Make the time and make a difference.

The Hackaday Prize is a competition synonymous with creating for social change. Using your hardware, coding, scientific, design and mechanical abilities, you will make big changes in people’s lives. Every idea has impact, and a massive force of ideas creates real change. This year we have more power than ever before to recognize the engineering projects that are solving problems: One hundred finalists will get $1,000 each for their efforts. This flat prize structure encourages collaboration rather than direct competition. Team up on each others’ projects and improve your overall chances of making it into the finals.

But it doesn’t stop there. From one hundred finalists, five will rise to be named top winners. Our expert judges will carefully review each of 100 world-changing final entries, choosing a grand prize winner to receive $150,000. Second place will be awarded $25,000, with $10k, $10k, and $5k going to third, fourth, and fifth.

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Hackaday At SXSW

It’s that time of year again. In March, Austin Texas transforms itself into a nexus of art and technology and holds a celebration of Music, Film, and something called Interactive. It turns out that we’re Interactive: Hackaday will once again be at SXSW and we want you to join us there — Austin is excellent at showing everyone a fun time (as long as you don’t need to drive anywhere).

We’ll be on site starting this Friday (3/11/16) and we want you to come party with us at the Hardware House starting at 6pm. This is the third year that Hardware House has hosted, and last year the party was packed with a ton of interesting people, including some Hackaday alums who were there by coincidence. This year you can expect the same, but the fun doesn’t stop on Friday. [Sophi Kravitz] will be hosting a panel on Sunday at 5pm about Technology and Social Change.

Our main event is on Monday (3/14) at noon: Lunch with Hackaday as we launch the world premier of the 2016 Hackaday Prize film. On hand for the SXSW events are [Sophi Kravitz], [Chris Gammell], [Aleksandar Bradic], [Amber Cunningham], [Michael Guilfoil], and [Ivan Lazarevic].

But even after SXSW, we’re not done with the Lone Star State. [Brandon Dunson] and [Mike Szczys] will be at Hackaday Prize Worldwide: Dallas the following weekend at the Dallas Makerspace. Get excited Texas, we certainly are!