The Hackaday Prize

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Axiom, A 100+kW Motor Controller For Making Big Motors Move

November 4, 2019 by 47 Comments

We’ve seen a lot of motor driver boards for robots and the odd electric skateboard. What we haven’t see a lot of is one big enough to drop into an electric vehicle. 

The Axiom motor controller was a winner of the bootstrap contest and is a Finalist in the 2019 Hackaday Prize. The driver aims to deliver 300A continuous at 400V all day long. Which is a very impressive amount of power from a board that appears to be quite compact.

The brains of the device is an ice40 FPGA from Lattice running software based on the VESC Project. Its open source roots will certainly allow for some interesting hacks and an increasingly stable platform over time. Not to mention the existing software tools will aid in the sometimes cumbersome motor-driver tuning process.

The board designs are available, but we agree with the team that the complexity of assembly is likely going to be high (along with the price). The amount of research and skill going into this complicated kit is a bit mind-boggling, but we hope it will really enable some cool hacks, from cars, to ATVs, and maybe even an electric flyer.

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SmallKat: An Adorable And Dynamic Robot

November 3, 2019 by 11 Comments

SmallKat is a cute little robot with a lot of capability designed around teaching and experimenting with dynamic robot control. It’s a shame we haven’t covered SmallKat yet, as it’s both a finalist in the 2019 Hackaday Prize and was one of the Bootstrap Winners this year.

Many hobby robots move by repeating a pre-programmed sequence of movements. Most hexapods for example follow this line of thought. However, robots like Spot and the MiniCheetah show a different world where robots determine the locations of their limbs by their current state, the measured state of their environment, and some imagined future. These robots are capable of so much more than their predecessors.

However, even a cost-effective version of these robots climb into the tens of thousands of dollars at a steep curve. SmallKat will help there: based around hobby servos and an ESP32 the hardware stays affordable. Data can be streamed to a much larger computer for experimentation which saves on some of the weight that supporting a larger device like a Pi would add.

This device will let students experiment with all kinds of dynamic models and even machine learning-based movements without breaking the bank. There’s even a nice software studio for experimentation to aid in the learning process.  Video of it shuffling around after the break.

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Forget Printing Labels For Your Bathtub Hooch, Why Not Engrave The Bottle?

November 2, 2019 by 20 Comments

[BlueFlower] sends in this cool wine bottle engraver. It’s a simple machine that reminds us of the infamous EggBot. One axis can move in x and z while the other axis rotates the work piece. The EggBot works in spherical coordinates while this one lives in a cylindrical world.

The base of the device appears to be an older project of [BlueFlower]’s an XY-Plotter/Cutter. The plotter itself is a very standard twin-motor gantry design. In fact, it looks like when the machine is converted to bottle engraving, the drivers which previously moved the Y-axis are re-purposed to move two rollers. The rollers themselves are suspiciously similar to those found inside 2D printers. We all have them kicking around our junk drawers, but it’s rare to see them actually being used. The spindled is just a DC motor with a ball grinder coupled to the end.

As for the final result, we have to admit that the engraved bottles are quite fetching. Catch a video of the engraving process after the break.

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FBus: An Extensible And Easily Configurable FPGA Based DAQ

November 1, 2019 by 4 Comments

[flow] is a little disillusioned with commercial Data Acquisition Systems (DAQs) and channeled his frustration into his own, very cool, FPGA based solution.

The project takes form as a back plane into which various cards can be slotted. The the interface is just a PCI-e connector. If you need analog input, simply insert the card for it. Ethernet output? Same process. Modularity and expandability are the themes here.

[flow] already has projects in mind for his new DAQ. He’s using it to build an inverted pendulum. However, his planned cards really show the possibilities, anything from a logic analyzer card to an HDMI Output card allow for a wide array of configurations. There is also a small suite of tools which makes this process relatively easy to manage.

We can definitely see this evolving into a useful tool on our bench for prototyping.

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Bee Minder Proves Not Even Bees Are Safe From Surveillance States

October 31, 2019 by 11 Comments

We all know how important bees are to our ecosystems and [Kris Winer]’s bee monitor provides a great way to monitor these amazing but delicate creature’s habitats, hopefully alerting us before a disaster strikes a vital hive.

The board is based around LoRa sensor tile called Cicada but redesigned to make it smaller and cheaper. LoRa is a popular low-power wide-area network running on sub-Ghz bands designed exactly for applications like this. This board has a nice suite of sensors. It can detect UVA, UVB, and the visible spectrum of light. It can also observe the temperature, pressure, and humidity. Importantly for bees, the accelerometer can detect the various vibrations of the hive as well as disaster events like vandalism.

The data is all logged into a Cayenne dashboard which the prospective farmer could view and analyze from anywhere. [Kris] mentions that the board is relatively easy to re-spin with a different sensor suite depending on the application. Technology like this can go along way towards a more sustainable future.

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Protect Your Batteries Before You Wreck Your Batteries

October 30, 2019 by 32 Comments

[Jan] is solving a problem many of us have had, deeply discharging our project’s batteries and potentially damaging the cells.

His board can handle batteries from 6 to 34 volts and supports both LiPo or Lion batteries. The board can be flexible about its cut-off voltage. It also has a feature we really like; the user can set a delay before it shuts off the battery: useful in cases where a heavy peak current draw causes the battery to operate at a lower-than-threshold voltage for a few seconds. Once the board is shut down it takes a manual reset to allow power to be drawn again.

His latest iteration of the board is an impressive 1 sq. inch in size! This can fit in just about any project and it’s even flexible in the choice of battery connector. Next time we have a high current draw project with expensive batteries or maybe a monitoring device that’s expected to run a long time we may throw one of these boards in there just to be safe.

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A CNC Hacked Together In Pajamas

October 29, 2019 by 11 Comments

Sometimes you just gotta sit down and hack something together. Forget the CAD and the cool software toys; just hammer away until you have something working. That’s how [bobricus] ended up with this cute little laser engraver anyway.

For under $300 US of parts and a few nights working in his pajamas, the aptly named, pajama micro laser engraver is a pretty nice little machine for its class. Not having the space for a full size machine and not necessarily needing its capabilities he aimed to produce something compact.

The frame is aluminium extrusion, the movement is core-XY an H-bot on linear rails, and it appears to just be a grbl board with a Chinese laser module on it. He took a bit of care to make the frame a cube which allows him to easily vent the fumes from the little unit. There’s even a small air pump to blow the off-gas from the cutting away from the laser.

All in all a nice little hack useful for all sorts of things from solder masks to cutting wood veneers. You can see it zipping around in the video after the break.

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