Simple Probe Sniffs Out EMI

Unable to account for the strange glitches he was seeing on his DIY CNC router, [Daniël Van Den Berg]  wondered if his electronics might be suffering from some form of electromagnetic interference (EMI). So he did what any good hacker would do, and rummaged through the parts bin to build an impromptu EMI detector.

[Daniël] is quick to point out that he’s not an electrical engineer, and makes no guarantees about the accuracy of his tossed together gadget. But it does seem to work well enough in his testing that he’s able to identify particularly “noisy” electronic components, so it’s probably worth putting one together just to hear what your hardware is pumping into the environment.

The hardware here is very simple, [Daniël] just attached a coil of solid copper wire to one of the analog pins on an Arduino Nano with a resistor, and hung a speaker off of one of the digital pins. From there, it just took a few lines of code to read the voltage in the coil and convert that into a tone for the speaker. The basic idea is that a strong alternating magnetic field will set up voltage fluctuations in the coil large enough for the Arduino’s ADC to read.

If you’re looking for a bit more insight into what kind of interference your electronic creations might be putting out, [Alex Whittimore] gave a fantastic presentation during the 2020 Hackaday Remoticon about performing RF debugging using a cheap RTL-SDR dongle.

Reading Floppies With An Oscilloscope

There’s a lot of data on magnetic media that will soon be lost forever, as floppies weren’t really made to sit in attics and basements for decades and still work. [Chris Evans] and [Phil Pemberton] needed to read some disks that reportedly contained source code for several BBC Micro games, including Repton 3. They turned to Greaseweazle, an interface board that can dump just about any kind of floppy disk if it is attached to the right drive. The problem is that Greaseweazle couldn’t read the disks due to CRC errors. Time to break out the oscilloscope and read the disk manually, which is what they did.

Greaseweazle provides a nice display of read sectors and shows timing coming from the floppy read head. The disk in question looked good with reasonably clean timing clocks except in the area of one sector. At that point, the clocks degenerated into noise. Looking on the disk, it was easy to see why. The actual media had a small dent in it.

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Repurpose A Monitor Arm As Microscope Mount

Being a bit shocked at the prices of articulating arm microscope mounts, not to mention the shipping fees to the UK, [CapTec] realized they looked substantially similar to your typical computer monitor arm mount. Thinking he could adapt a monitor arm for much less money, he fired up FreeCAD and started designing.

[CapTec] is using this to support his Amscope / Eakins camera-equipped trinocular microscope, but notes that the same mechanical bracket / focus rack interface is found on binocular ‘scopes as well. He observes that the mount is no more stable than your desk or lab bench, so keep that in mind.

Ultimately the monitor arm set him back less than $40, and all told he reckons the whole thing was under $55. Based on prices he’s been researching online, this represents a savings of well over $200. In his calculations, the shipping fee comprised quite a hefty percentage of the total cost. We wonder if they are artificially high due to coronavirus — if so, the make / buy price comparison might yield different results in the future.

This type of project is a perfect use-case for a home 3D printer — making your own parts when the normal supply channels are unavailable or overpriced. Are articulating arms that are purpose-built for microscopes significantly different than those designed for big computer monitors? If you know, please comment down below.

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Tape Cutter Makes Short Work Of Through-Hole Resistor Reels

As the world of electronics makes its inexorable movement from through-hole parts to surface-mount, it’s easy to forget about the humble wire-ended resistor. But a stack of them is still a very useful resource for any experimenter, and most of us probably have a bunch of them with their accompanying twin strips of tape. We’re entranced by [Sandeep]’s automated resistor tape cutting machine, which uses a fearsome looking pair of motorized knives to slice the tape into predetermined lengths.

At its heart is an Arduino and a set of stepper drivers, and it uses a PCB that he’s designed as a multipurpose board for motor-based projects. One motor advances the reel of resistors, while the other two operate those knives that simultaneously slice the two tapes. The whole is held in a wooden frame with 3D-printed parts, and control is through a touch screen. This feels more like an industrial machine than a maker project, and as can be seen in the video below, it makes short work of those tapes. Full details can be found on his website, including code.

We’ve not had so many through hole tape cutters, but we’ve seen at least one SMD cutter.

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3D Printing Restores Bandsaw

A great addition to a home shop is a bandsaw, but when [Design Prototype Test] got a well-used one, he found it wasn’t in very good shape. The previous owner put in an underpowered motor and made some modifications to accommodate the odd-sized blade. Luckily, 3D printing allowed him to restore the old saw to good working order.

There were several 3D printed additions. A pulley, a strain relief, and even an emergency stop switch. Honestly, none of this stuff was something you couldn’t buy, but as he points out, it was cheaper and faster than shipping things in from China. He did wind up replacing the initial pulley with a commercial variant and he explains why.

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A Trip Down The Vacuum Clamping Rabbit Hole

We all know how easy it is to fall down the rabbit hole,  something that turns a seemingly simple job into an accidental journey of experimentation and discovery. And perhaps nobody is more prone to rabbit-holing than [Matthias Wandel], at least judging by his recent foray into quantitating different techniques for vacuum clamping in the woodshop. (Video, embedded below.)

To understand where this all came from, you’ll have to dial back to [Matthias]’s first video, where he was just trying to make a simple corkboard. In an effort to get even pressure over the whole surface of the board, he came up with a shop-expedient vacuum clamp, made from a sheet of thick plastic, some scraps of wood and clamps, and a couple of vacuums. With the workpiece sandwiched between a smooth, flat table and the plastic sheet, he was able to suck the air out and apply a tremendous amount of force to the corkboard.

The comments to the first video led to the one linked below, wherein [Matthias] aimed to explore some of the criticisms of his approach. Using a quartet of BMP280 pressure sensor breakout boards and a Raspberry Pi, he was able to nicely chart the pressure inside his clamping jig. He found that not only did the sensors make it easy to find and fix leaks, they also proved that adding a porous layer between the workpiece and the vacuum bag wouldn’t likely improve clamping. He was also able to show which of his collection of vacuums worked best — unsurprisingly, the Miele sucked the hardest, although he found that it wasn’t suitable for continuous clamping duty.

We can see a lot of uses for a jig like this, and we really like it when trips down the rabbit hole yield such interesting results. Especially quantitative results; remember [Matthias]’s exploration of basement humidity?

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Homemade Metal Band Saw

As the channel name implies, [Workshop From Scratch] is building a growing list of tools and machines from scratch. His latest edition is a heavy-duty metal band saw.

As with all his tools, the frame consists of thick welded steel components. The blade runs on a pair of modified belt pulleys and is driven by a motor with a worm gearbox. The blade tension is adjustable, and so are the pair of blade guides. To slowly lower the blade while cutting, [Workshop From Scratch] added a hydraulic piston with an adjustable valve to limit the lowering speed. When it reaches the bottom, a limit switch turns off the motor. The saw is mounted on a heavy steel table and can rotate at the base to cut at different angles. A heavy-duty vise, also built from scratch holds the workpieces securely in place.

Judging by the amount of steel he cuts for his projects, we imagine this saw will be a welcome addition to the shop. It’s impressive what he is able to build with just a drill, angle grinder, and welder. Many of the other tools used in the video, like the magnetic drill press and hydraulic vise are also his handiwork. Continue reading “Homemade Metal Band Saw”