Boom Hopes To Reignite Supersonic Travel With XB-1

Since the last Concorde rolled to a stop in 2003, supersonic flight has been limited almost exclusively to military aircraft. Many have argued that it’s an example of our civilization seeming to slip backwards on the technological scale, akin to returning to the Age of Sail. There’s no debating that we have the capability of moving civilian passengers and cargo at speeds above Mach 1 safely, it’s just something that isn’t done anymore.

Concorde on its final flight, November 2003

Of course to be fair, there’s plenty of good reasons why the sky isn’t filled with supersonic aircraft. For one, they’ve historically been more drastically expensive to build and operate than their slower peers. The engineering that goes into an aircraft that can operate for an extended period of time at supersonic speeds doesn’t come cheap, nor do the materials required. But naturally, the same could have been said for commercial jet aircraft at one time. With further development, the cost would eventually come down.

The real problem holding supersonic aircraft back is much more practical: they are just too loud. From the roar of their powerful engines on takeoff to the startling and sometimes even dangerous “sonic boom” they leave in their wake, nobody wants them flying over their homes or communities. In fact, civilian flight above Mach 1 over land has been outlawed in the United States for exactly this reason since 1973 under the Federal Aviation Administration’s regulation 91.817.

For any commercial supersonic aircraft to be viable, it needs to not only be much cheaper to build and operate than older designs, but it also needs to be far quieter. Which is exactly what Boom hopes to demonstrate with their XB-1 prototype. The sleek craft will never enter into commercial service itself, but if all goes according to plan during its 2021 test flights, it may prove that the state-of-the-art in aircraft design is ready to usher in a new era of supersonic civilian transport.

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Electric Skateboard With Tank Tracks, From A Big 3D Printer

One of the basic truths of ground vehicles is that they are always cooler with tank tracks. Maybe not better, but definitely cooler. [Ivan Miranda] takes this to heart, and is arguably the king of 3D printed tank projects on YouTube. He has built a giant 3D printed electric skateboard with tank tracks with the latest version of his giant 3D printer. Videos after the break.

The skateboard consists of a large steel frame, with tracked bogies on either end. Most of the bogie components are 3D printed, including the wheels and tracks, and each bogie is driven by a brushless motor via a belt. Some bends were added to the steel frame with just 3D printed inserts for his bench vice. The bogies are mounted to the frame with a standard skateboard truck, which allows it to steer like a normal skateboard, by tilting the deck. It looks as though this works well on a smooth concrete floor, but we suspect that turning will be harder on rough surface where the tracks can’t slide. We’ll have to wait for the next video for a full field test.

The large components for this skateboard were printed on [Ivan]’s MK3 version of his giant 3D printer. Although it’s very similar to the previous version, improvements were made in key areas. The sliding bed frame’s weight was reduced by almost 50%, and the wheels were rotated, so they ride on top of the extrusion below it, instead of on it’s side, which helps the longevity of the wheels. This also allows bed levelling to be done by turning the eccentric spacers on each of the wheels. The rigidity of base frame and x-axis beam were increased by adding more aluminium extrusions. Although he doesn’t explicitly mention the print volume, it looks to be the same as the previous version, which was 800x500x500. For materials other than PLA, we suspect a heated build chamber will be required have any chance of making big prints without excessive warping.

[Ivan] really likes big prints, with a number of 3D printed tanks, a giant nerf gun, and a sand drawing bot. Continue reading “Electric Skateboard With Tank Tracks, From A Big 3D Printer”

Jet Airliner Nacelle Becomes A Unique Camper

It’s possible that some of you will have thought about making a custom camper for yourselves. Some of you may even have gone as far as to build a teardrop caravan. It’s very unlikely though that you’ll have gone as far as [Steve Jones] though, who took an outer engine nacelle from a retired ex-RAF VC-10 airliner and converted it into a camper that is truly one of a kind.

On the face of it a jet engine nacelle should be an easy shell for such a project, but such a simplified view perhaps doesn’t account for the many vents, pipes, and hatches required by the engine in flight. Turning it into a waterproof housing for a camper was a significant job, which he has managed to do while leaving one set of engine access doors available as a large opening for a room with a view.

The nacelle is mounted on a narrowed former caravan chassis, and with an eye-catching window created from its former air intake and a very well executed interior fit-out it makes for a camper that many of us would relish trying for ourselves. You can see a video of it below the break, and we wish we could be lucky enough to encounter it in a campsite one summer.

We’ve shown you our share of campers over the years, but perhaps this 3D printed one has most appeal.

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There’s An Engineer In Germany I’d Like A Word With; Tale Of A Crumbling Volkswagen Lock

In common with quite a few in the hardware hacking community, I have a fondness for older vehicles. My “modern” ride is an older vehicle by today’s standards, a Volkswagen Polo 6N made in the late 1990s. It’s by my estimation a Good Car, having transported me reliably back and forth across the UK and Europe for several years.

Last week though, it let me down. Outside the church in a neighbouring village the driver’s door lock failed, leaving me with my igniton key stuck in the door, and a mildly embarrassing phone call to my dad to bring the Torx driver required to remove the assembly and release it. I am evidently not 1337 enough, I don’t carry a full set of Torx bits with me everywhere I go. The passenger side lock has never worked properly while I’ve had the car, and this is evidently my cue to sort it all out.

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Magnetic Couplings Make This Lego Submarine Watertight

Although you’d be hard-pressed to tell in some areas, it’s summer in the northern hemisphere, which always seems to bring out the projects that require a swimming pool for adequate testing. The [Brick Experiment Channel]’s latest build, a submersible made almost entirely from Lego, is one such project and has us pining for weather that makes a dip sensible rather than suicidal.

The sub featured in the video below is a significant improvement over the “Sub in a Jug” approach the [Brick Experiment Channel] favored for version 1. Rather than starting with a vessel specifically designed not to hold water, the hull for this vessel is an IKEA food container, with a stout glass body and a flexible lid with silicone seals. And instead of penetrating the hull for driveshafts and attempting to seal them, this time around he built clever magnetic couplings.

The couplings transmit torque from the motors on the inside to gears and props on the outside. And where the first version used a syringe-pump ballast tank to control the depth, this one uses vertical thrusters. The flexible lid proved to be a problem with that scheme, since it tended to collapse as the depth increased, preventing the sub from surfacing. That was solved with some Lego bracing and adjustment of the lead shot ballast used to keep the sub neutrally buoyant.

This looks like a ton of summer fun, and even if you don’t have Legos galore to work with, it could easily be adapted to other materials. There are a ton of other fun [BEC] Lego builds to check out, some of which we’ve covered, including a Lego drone and a playing card shooter.

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The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike

The “Spin Cycle” is an amazing electric bicycle built using a motor salvaged from a washing machine; when the puns are this perfect you have to roll with them. [jimminecraftguy’s] creation is one of the most hacked-together yet functional electric vehicle we’ve seen in a long time.

The drive train of this bicycle starts with a brushless DC motor from a washing machine. It has been slightly modified to run on 48 volts, and is installed inside the triangle of the bike’s frame. It has a chain driving the bike’s crank, retaining the original chain and gearing setup (unlike many electric bike hacks that utilize hub motors). The crank has also been specially modified to include a freewheel, a necessary feature so that the motor can operate without spinning the pedals. Everything except the motor has been custom fabricated including the mounts and the electronics.

[jimminecraftguy] reports speeds of 110 kph which is a little crazy for a 20-year-old aluminum frame bike, and we’d guess it’s not street legal in many jurisdictions, but we can’t really find much fault with this build in general based on the amount of innovation required to get this working at all. A few more improvements for the build are in the works, including improved batteries and a cover for the sides to keep the local law enforcement from getting too suspicious. We can’t wait to see the final version. Continue reading “The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike”

Live Map Of London Tube Created In PCB And Lights

If you’re a frequent traveler on a public transit system, it can be helpful to know when the trains or buses are arriving and if there are any delays. We might reach for a tablet to mount on the wall, but that relies on keeping the OS, the software, and its library dependancies up to date. For true reliability you’ll need to build directly in hardware, which is exactly what this map of the London tube system uses.

The base map is printed directly on PCB, with LEDs along each of the major routes to indicate the current location of the trains. A few small chips handle the WiFi connection — it appears to our eye to be an ESP8266 — and pulling the information about the trains from the London Underground API (it would be virtually impossible to build everything for this project in hardware). The hardware can be easily reprogrammed, and with the PCB layout this could be adapted for other public transit fairly easily.

Even apart from the philosophical differences on design between hardware and software approaches, we still appreciate the aesthetic of LEDs on PCB. In fact, we’ve seen a whole host of artwork on PCBs ever since the price came down dramatically in the past two decades.

Thanks to [Al] for the tip!