[James] and his Lemontron portable 3D printer

If Life Gives You Lemons, Build This Lemontron

November 20, 2024 by Heidi Ulrich 10 Comments

What if your 3D printer could fit in a box of filament but still rival the build plate size of heavyweights? Enter the Lemontron, a free and open source portable printer making waves in the maker community for its compact form factor and budget-friendly price. Watch [James]’ video on his build story here. Built around the Positron drive—a unique mechanism introduced by [Kralyn] in 2022—the Lemontron is the latest evolution of this innovative design. Although Kralyn mysteriously disappeared, their work inspired other projects like the Positron JourneyMaker and this Lemontron.

The Lemontron started as a unibody chassis mod for the JourneyMaker but grew into a complete redesign, cutting costs in half without sacrificing performance. By eliminating expensive CNC parts, it’s entirely made from off-the-shelf components, bringing the build cost to just $413. Compare that to $800 for the JourneyMaker and $699 for the Positron v3.2 kit.

Recent video updates show the Lemontron in action, printing impressively large and complex models. It tackled a marble run with 80-degree unsupported overhangs and a ‘comically large’ Benchy, proving its capability. Its compact design, paired with robust performance, is an exciting alternative for tinkerers seeking quality on a budget.

The Lemontron is in its final development stages, with frequent updates dropping on its YouTube channel. If you’re in the market for a more “traditional” mini-printer, check out this cool suitcase model from 2014.

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White pieces on a teal and white chess board. The line of pawns shows three segmented queens in the foreground, one piece being pressed by a man's hand from above in a state between queen and pawn, and the remainder of the pawns in the background in the pawn state.

Transforming Pawn Changes The Game

November 2, 2024 by Navarre Bartz 14 Comments

3D printing has allowed the hobbyist to turn out all sorts of interesting chess sets with either intricate details or things that are too specialized to warrant a full scale injection molded production run. Now, the magic of 3D printing has allowed [Works By Design] to change the game by making pawns that can automatically transform themselves into queens.

Inspired by a CGI transforming chess piece designed by [Polyfjord], [Works By Design] wanted to make a pawn that could transform itself exist in the real world. What started as a chonky setup with multiple springs and a manually-actuated mechanism eventually was whittled down to a single spring, some pins, and four magnets as vitamins for the 3D printed piece.

We always love getting a peek into the trial-and-error process of a project, especially for something with such a slick-looking final product. Paired with a special chess board with steel in the ends, the magnets in the base activate the transformation sequence when they reach the opposite end.

After you print your own, how about playing chess against the printer? We’d love to see a version machined from metal too.

Thanks to [DjBiohazard] on Discord for the tip!

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A Neat Trick To 3D Print With Fewer Warping Issues

November 1, 2024 by Lewin Day 25 Comments

Warping! It messes up your 3D printed parts, turning them into a useless, dimensionally-inaccurate mess. You can design your parts around it, or try and improve your printer in various ways. Or, you can check out some of the neat tricks [Jan] has to tackle it.

The basic concept is a particularly valuable one. [Jan] notes that ABS and PLA are relatively compatible. In turn, he found that printing ABS parts on top of a thin layer of PLA has proven a great way to improve bed adhesion and reduce warping. He’s extended this technique further to other material combinations, too. The trick is to find two materials that adhere well to each other, where one is better at adhering to typical print beds. Thus, one can be used to help stick the other to the print bed. [Jan] also explains how to implement these techniques with custom G-Code and manual filament changes.

We’ve been discussing the issue of warping prints quite often of late. It’s a common problem we all face at one time or another! Video after the break.

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3D Printer Swaps Build Plates To Automate Print Jobs

September 30, 2024 by Donald Papp 17 Comments

[Andre Me] has long-standing interest in automating 3D print jobs, and his latest project is automating build plate changes on the Bambu A1 Mini.

Here’s how it works: each build plate gets a sort of “shoe” affixed to it, with which attachments on the printer itself physically interact when loading new plates and removing filled ones.

When a print job is finished, custom G-code causes an attachment on the printer to wedge itself under the build plate and peel it off until it is freed from the magnetic bed, after which the finished plate can be pushed towards the front. A stack of fresh build plates is behind the printer, and the printer slips a new one from the bottom when needed. Again, since the printer’s bed is magnetic, all one has to do is get the new plate to reliably line up and the magnetic attraction does the rest.

Some methods of automating print jobs rely on ejecting the finished parts and others swap the print beds. [Andre]’s is the latter type and we do really like how few moving parts are involved, although the resulting system has the drawback of requiring considerably more table space than just the printer itself. Still, it’s not at all a bad trade-off.

Watch it in action in the two videos embedded below. The first shows a time-lapse of loading and ejecting over 100 build plates in a row, and the second shows the whole system in action printing bowls in different colors. Continue reading “3D Printer Swaps Build Plates To Automate Print Jobs” →

3D Print Yourself These Mini Workshop Tools

September 6, 2024 by Lewin Day 27 Comments

Kitting out a full workshop can be expensive, but if you’re only working on small things, it can also be overkill. Indeed, if your machining tends towards the miniature, consider building yourself a series of tiny machines like [KendinYap] did. In the video below, you can see the miniature electric sander, table saw, drill press, and cut-off saw put through their paces.

Just because the machines are small, doesn’t mean they’re not useful. In fact, they’re kind of great for doing smaller jobs without destroying what you’re working on. The tiny belt sander in particular appeals in this case, but the same applies to the drill press as well. [KendinYap] also shows off a tiny table and circular saw. The machines are straightforward in their design, relying largely on 3D printed components. They’re all powered by basic DC brushed motors which are enough to get the job done on the small scale.

They look particularly good if tiny scale model-making is your passion.

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Big Benchy Is A Boat That Really Boats

September 2, 2024 by Lewin Day 16 Comments

Benchy is that cute little boat that everyone uses to calibrate their 3D printer. [Emily The Engineer] asked the obvious question—why isn’t it a real working boat? Then she followed through on the execution. Bravo, [Emily]. Bravo.

The full concept is straightforward, but that doesn’t make it any less fun. [Emily] starts by trying to get small Benchys to float, and then steadily steps up the size, solving problems along the way. By the end of it, the big Benchy is printed out of lots of smaller sections that were then assembled into a larger whole. This was achieved with glue and simply using a soldering iron to melt parts together. It’s a common technique used to build giant parts on smaller 3D printers, and it works pretty well.

The basic hull did okay at first, save for some stability problems. Amazingly, though, it was remarkably well sealed against water ingress. It then got a trolling motor, survived a capsizing, and eventually took to the open water with the aid of some additional floatation.

We’ve seen big Benchys before, and we’ve seen fully functional 3D-printed boats before, too. It was about time the two concepts met in reality. Video after the break.

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Stemfie, The 3D-Printable Construction Set

August 13, 2024 by Lewin Day 2 Comments

Construction kit toys are cited by many adults as sparking great creativity and engineering talent in their youth. LEGO, Meccano, K’NEX, Lincoln Logs—these are all great commercial options. But what about printing your very own construction kit at home? Meet Stemfie.

Fundamentally, Stemfie isn’t that different from any other construction kit you might have seen before. It has various beams and flat plates that are full of holes so they can be assembled together in various ways. It also uses bolts, spacers, and small plastic nuts that can be tightened using a special hand tool. Think of a mixture between LEGO Technic and Meccano and that will get you in the ballpark. It includes neat motion components too, including gears, wheels, and even a large flat spring!

What can you build with it? Well, as every construction kit toy says, you’re only limited by your imagination! However, if your imagination is especially small, you can just use the Stemfie 3D YouTube channel for inspiration. It features everything from a ping pong ball catapult to a rubber-band driven car. Plus, since it’s all 3D printed, you can simply scale up the parts and build even bigger designs. Like a giant catapult that can hurl entire water jugs. Fun!

We’ve seen other projects in this vein before. One of our favorites is [Ivan Miranda]’s giant 3D printed assembly kit that he uses to build big monster toys.

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