A Gaggia classic espresso machine with an LCD screen attached to the top, sitting on a table with vase of yellow lily flowers to its left and sunlight coming in from a window from the right.

Homebrew Espresso Maker Modding With Gaggiuino

November 20, 2022 by Abe Connelly 9 Comments

For those that don’t know, Gaggia is a company that produces a line of affordable “entry-level” espresso coffee makers that offer good quality consumer espresso machines at reasonable prices. The entry level machines don’t offer fine grained control over temperature, pressure and steam which is where the Gaggiuino project comes in.

The Gaggiuino project is an “after market” modification of many espresso makers, such as the Gaggia classic and Gaggia classic pro. The main additions are a MAX6675 thermocouple module paired with a K-Type thermocouple sensor for closed loop control over the temperature. Options for adding an AC dimmer module that attaches to the pump motor and a 0 Mpa to 1.2 Mpa ranged XDB401 pressure sensor, installed in line between the pump and the boiler, provide further closed loop control over the pressure and flow profiling.

Load cells can be attached to the drip tray to allow for feedback about the pour weight with a Nextion 2.4″ LCD touchscreen provides the user interface for profile selection and other interactivity. The project offers a “base” modification using an Arduino Nano as the microcontroller, in line with its namesake, but has an option for an STM32 Blackpill module that can provide more functionality beyond the scope of the Nano.

The Gaggiuino project is open source with code and extensive documentation available on GitHub. There is also a Discord community for those wanting help with their build or that have the inclination to share their passion for DIY espresso modding with the Gaggiuino. Espresso machine hacks are a favorite of ours and we’ve featured many projects on espresso machine builds and mods ranging from PID control of classic espresso makers to beautifully minimal closed loop homebrew espresso machines.

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AI Powered Coffee Maker Knows A Bit Too Much About You

September 9, 2021 by Dave Rowntree 20 Comments

People keep warning that Skynet and the great robot uprising is not that far away, what with all this recent AI and machine-learning malarky getting all the attention lately. But we think going straight for a terminator robot army is not a very smart approach, not least due to a lack of subtlety. We think that it’s a much better bet to take over the world one home appliance at a time, and this AI Powered coffee maker might just well be part of that master plan.

Raspberry Pi Zero sitting atop the custom nixie tube driver PCB — PCB stackup with Pi Zero sat atop the driver / PSU PCBs

[Mark Smith] has taken a standard semi-auto espresso maker and jazzed it up a bit, with a sweet bar graph nixie tube the only obvious addition, at least from the front of the unit. Inside, a Raspberry Pi Zero sits atop his own nixie tube hat and associated power supply. The whole assembly is dropped into a 3D printed case and lives snuggled up to the water pump.

The Pi is running a web application written with the excellent Flask framework, and also an additional control application written in python. This allows the user to connect to the machine via Ethernet and see its status. The smarts are in the form of a simple self-grading machine learning algorithm, that takes a time series as an input (in this case when you take your shots of espresso) and after a few weeks of data, is able to make a reasonable prediction as to when you might want it in the future. It then automatically heats up in time for you to use the machine, when you usually do, then cools back down to save energy. No more pointless wandering around to see if the machine is hot enough yet – as you can just check the web page and see from the comfort of your desk.

But that’s not all [Mark] has done. He also improved the temperature control of the water boiler, and added an interlock that prevents the machine from producing a shot until the water temperature is just so. Water level is indicated by the glorious bar graph nixie tube, which also serves a few other user indication duties when appropriate. All in all a pretty sweet build, but we do add a word of caution: If your toaster starts making an unreasonable number of offers of toasted teacakes, give it a wide berth.

Restoring An Espresso Machine To The 21st Century

July 6, 2015 by James Hobson 10 Comments

[Rhys Goodwin] has a wonderful Italian espresso machine, a Brasilia ‘Lady’. But the electronics in it are a bit outdated. So he decided to give the entire thing an overhaul, while keeping it as original as possible!

As far as espresso machines go, this model is pretty simple. It uses a 300mL brass boiler with a 3-position solenoid valve. The thermostat is one of those simple bimetallic button thermostats which sadly, aren’t even that accurate — you couldn’t build a simpler machine, there’s not even a microcontroller in it. [Rhys] had his work cut out for him.

Arduino. PID controller. LCD display. New custom machined components, including a polished aluminum face plate for the LCD! He didn’t skimp out on this restoration. He even designed his own custom PCB to house the Arduino and provide the outputs for his new electronics, impressive!

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