Automated Brewing

August 26, 2025 by Bryan Cockfield 6 Comments

There’s little more to making alcoholic beverages than sugar, water, yeast, and time. Of course those with more refined or less utilitarian tastes may want to invest a bit more care and effort into making their concoctions. For beer making especially this can be a very involved task, but [Fieldman] has come up with a machine that helps automate the process and take away some of the tedium.

[Fieldman] has been making beers in relatively small eight-liter batches for a while now, and although it’s smaller than a lot of home brewers, it lends itself perfectly to automation. Rather than use a gas stove for a larger boil this process is done on a large hot plate, which is much more easily controlled by a microcontroller. The system uses an ESP32 for temperature control, and it also runs a paddle stirrer and controls a screen which lets the brewer know when it’s time to add ingredients or take the next step in the process. Various beers can be programmed in, and the touchscreen makes it easy to know at a glance what’s going on.

For a setup of this size this is a perfect way to take away some of the hassle of beer brewing like making sure the stove didn’t accidentally get too hot or making sure it’s adequately stirred for the large number of hours it might take to brew, but it still leaves the brewer in charge for the important steps.

Beer brewing is a hobby with a lot of rabbit holes to jump down, and it can get as complicated as you like. Just take a look at this larger brewery setup that automates more tasks on a much larger scale.

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How The Widget Revolutionized Canned Beer

August 14, 2025 by Lewin Day 76 Comments

Walk into any pub and order a pint of Guinness, and you’ll witness a mesmerizing ritual. The bartender pulls the tap, fills the glass two-thirds full, then sets it aside to settle before topping it off with that iconic creamy head. But crack open a can of Guinness at home, and something magical happens without any theatrical waiting period. Pour it out, and you get that same cascading foam effect that made the beer famous.

But how is it done? It’s all thanks to a tiny little device that is affectionately known as The Widget.

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A DIY Fermenter For Flavorful Brews

August 3, 2025 by Matt Varian 15 Comments

Fermentation is a culinary art where tiny organisms transform simple ingredients into complex flavors — but they’re finicky about temperature. To keep his brewing setup at the perfect conditions, [Ken] engineered the Fermenter, a DIY insulated chamber controlled by Home Assistant for precision and remote monitoring.

The Fermenter build starts with an insulated chamber constructed from thick, rigid foam board, foil tape, weather strips, and a clever use of magnets to secure the front and top panels, allowing quick access to monitor the fermentation process. The chamber is divided into two sections: a larger compartment housing the fermentation vessel and a smaller one containing frozen water bottles. A fan, triggered by the system, circulates cool air from the bottle chamber to regulate temperature when things get too warm.

The electronics are powered by an ESP8266 running ESPHome firmware, which exposes its GPIO pins for seamless integration with Home Assistant, an open-source home automation platform. A DS18B20 temperature sensor provides accurate readings from the fermentation chamber, while a relay controls the fan for cooling. By leveraging Home Assistant, [Ken] can monitor and adjust the Fermenter remotely, with the flexibility to integrate additional devices without rewiring. For instance, he added a heater using a heat mat and a smart outlet that operates independently of the ESP8266 but is still controlled via Home Assistant.

Thanks [Ken] for sending us the tip on this ingenious project he’s been brewing. If you’re using Home Assistant in a unique way, be sure to send in your project for us to share. Don’t forget to check out some of the other Home Assistant projects we’ve published over the years. Like a wind gauge, maybe. Or something Fallout-inspired.

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The Guinness Brewery Invented One Of Science’s Most Important Statistical Tools

June 18, 2024 by Donald Papp 12 Comments

The Guinness brewery has a long history of innovation, but did you know that it was the birthplace of the t-test? A t-test is usually what underpins a declaration of results being “statistically significant”. Scientific American has a fascinating article all about how the Guinness brewery (and one experimental brewer in particular) brought it into being, with ramifications far beyond that of brewing better beer.

William Sealy Gosset (aka ‘Student’), self-trained statistician. [source: user Wujaszek, wikipedia]

Head brewer William Sealy Gosset developed the technique in the early 1900s as a way to more effectively monitor and control the quality of stout beer. At Guinness, Gosset and other brilliant researchers measured everything they could in their quest to optimize and refine large-scale brewing, but there was a repeated problem. Time and again, existing techniques of analysis were simply not applicable to their gathered data, because sample sizes were too small to work with.

While the concept of statistical significance was not new at the time, Gosset’s significant contribution was finding a way to effectively and economically interpret data in the face of small sample sizes. That contribution was the t-test; a practical and logical approach to dealing with uncertainty.

As mentioned, t-testing had ramifications and applications far beyond that of brewing beer. The basic question of whether to consider one population of results significantly different from another population of results is one that underlies nearly all purposeful scientific inquiry. (If you’re unclear on how exactly the t-test is applied and how it is meaningful, the article in the first link walks through some excellent and practical examples.)

Dublin’s Guinness brewery has a rich heritage of innovation so maybe spare them a thought the next time you indulge in statistical inquiry, or in a modern “nitro brew” style beverage. But if you prefer to keep things ultra-classic, there’s always beer from 1574, Dublin castle-style.

Making Beer Like It’s 1574, For Science And Heritage

April 30, 2024 by Donald Papp 14 Comments

Are you interested in the history of beer, food science, or just a fan of gathering “um, actually” details about things? Well you’re in for a treat because FoodCult (exploring Food, Culture, and Identity in early modern Ireland) has a fantastic exhibition showcasing their recreation of beer last brewed in the sixteenth century by putting serious scientific work into it, and learning plenty in the process.

A typical historical beer of middling strength was around 5% alcohol by volume, similar to a modern-day lager.

The recipes, equipment and techniques are straight from what was used at Dublin Castle in the late 1500s. This process yielded very interesting insights about what beer back then was really like, how strong it was, and what was involved in the whole process.

Documentation from the era also provides cultural insight. Beer was often used to as payment and provided a significant amount of dietary energy. Dublin Castle, by the way, consumed some 26,000 gallons per year.

In many ways, beer from back then would be pretty familiar today, but there are differences as well. Chief among them are the ingredients.

While the ingredients themselves are unsurprising in nature, it is in fact impossible to 100% recreate the beer from 1574 for a simple reason: these ingredients no longer exist as they did back then. Nevertheless, the team did an inspired job of getting as close as possible to the historical versions of barley, oats, hops, yeast, and even the water. Continue reading “Making Beer Like It’s 1574, For Science And Heritage” →

The Science Behind The Majesty Of Dancing Raisins

September 16, 2023 by Lewin Day 18 Comments

Have you ever thrown a handful of raisins into a tub of sparkling water? Or peanuts into beer? It seems like an altogether strange thing to do, but if you’ve tried it, you’ll have seen the way the raisins dance and tumble in the fluid. As it turns out, there’s some really interesting science at play when you dive into the mechanics of it all. [Saverio Spagnolie] did just that, and even went as far as publishing a paper on the topic.

The fundamental mechanism behind the dancing raisins is down to the bubbles in sparkling water. When dropped into the fluid, bubbles form on the raisins and attach to them, giving them additional buoyancy. They then float up, with some of the bubbles shedding or popping on the way, others doing so at the fluid surface. This then causes the raisins to lose buoyancy, rotate, flop around, and generally dance for our amusement.

[Saverio] didn’t just accept things at face value though, and started taking measurements. He used 3D-printed models to examine bubble formation and the forces involved. Along with other scientists, models were developed to explore bubble formation, shedding, and the dynamics of raisin movement. If you don’t have time to dive into the paper, [Saverio] does a great job of explaining it in a Twitter thread (Nitter) in an accessible fashion.

It’s a great example of cheap kitchen science that can teach you all kinds of incredible physics if you just care to look. Video after the break.

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Another Way To Recycle Those Empty Beverage Cans

November 27, 2021 by Orlando Hoilett 14 Comments

Do you ever sit around thinking of ways to repurpose things in your house? Well [BevCanTech] found a way to recycle some of his empty beverage cans by turning them into homemade wire.

The premise is simple. He cut 2 mm thick strips of wire from the beverage can along its circumference, creating a thin, long “wire” spool. He sanded the ends of each strip to crimp pieces of his homemade wire together. He found he could get about four meters from a standard-sized beverage can, probably roughly 12 oz, as he unraveled the can. He then used crimp connectors to connect his homemade wires to the battery terminals and also to the end of a flashlight. He used a red cap from another can as a pseudo light diffuser and lampshade, creating a pretty cool, almost lava lamp-like glow.

Maybe the meat of this project won’t be as filling as your Thanksgiving meal, but hopefully, it can serve as a bit of inspiration for your next freeform circuit design. Though you’ll probably want to smooth those sharp edges along your homemade wire.