bicycle

220 Articles

Tennis Balls Serve As Decent Bicycle Tires That Don’t Easily Puncture

April 3, 2023 by 41 Comments

Pneumatic tires provide a great ride, great grip, and yet have one fatal flaw — they’re always getting punctured and leaving you stranded. [The Q] decided to solve this problem with a unique design: tires that use tennis balls as the cushioning medium instead.

The build begins with small cut sections of plastic water pipe. These are used as housings to hold tennis balls, which are pressed in with a unique tool of [The Q]’s own construction. The individual ball assemblies are then bolted into a standard bicycle wheel, and a tread from a regular bike tire is stretched around the outside for grip.

It goes without saying that these tires won’t offer the same quality of ride as regular pneumatic bike tires. Nor will the performance be as good, due to the significant extra unsprung weight. They are eye-catching and fun, however. Plus, if you live in an area with tons of nails or prickles, you might find these are just the ticket. Maybe.

We’ve seen some other great bike hacks before, too.

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Tiny Yet Functional Bike Built From Scratch

March 31, 2023 by 10 Comments

Sometimes, you just want to go ride your bike in the great outdoors, but you can’t be bothered throwing it in the back of the car. That wouldn’t be a problem if you rode this latest build from [The Q]: a bike small enough to fit in a handbag.

The build starts by customizing a rollerblade wheel to act as the driven rear wheel of the bike. It’s fitted with a tiny sprocket allowing it to be chain driven. Welding some steel tubes then nets a small diamond-layout bike frame. It’s fitted with a chain ring, pedals, and steering assembly just like a full-sized bike, just in absolute miniature.

Riding the bike is “uncomfortable,” in [The Q]’s own terms, but entirely possible. It basically requires the same level of contortion and technique as displayed by the clowns of your local circus. Don’t expect to use it as viable transportation, though. Walking would be much faster.

We’ve seen [The Q] build some wild bikes before, too, like this great hubless design. Video after the break.

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A line art schematic of a bicycle CVT drive. Two large green circles at the bottom have the text "1. Increases speed" where the crank arm would enter the system. A series of cam arms highlighted in red say "2. Converts from rotary to reciprocating motion." Finally, a blue highlighted bearing says "3. Converts from reciprocating back to rotary motion."

A Look Inside Bicycle Gearboxes

March 2, 2023 by 23 Comments

While bicycle gearboxes date back to at least the 1920s, they’re relatively unseen in bike racing. One exception is Honda’s race-winning mid-drive gearboxes, and [Alee Denham] gives us a look at what makes these unique drives tick.

Honda has developed three generations of bicycle gearbox as part of their company’s R&D efforts, but none have ever been released as a commercial product. Designed as a way for their engineers to stretch their mental muscles, the gearboxes were only used in bike races and seen at a few trade shows. In 2004, the third gen “derailleur in a box” led to the first gearbox victory in the Downhill World Cup Circuit.

The third gen gearbox differs significantly from the CVT drivetrains in the first and second generation gearboxes, but it is unclear why Honda abandoned the CVT. [Denham] has a nice animation detailing the inner workings of these CVTs based on information from the original patents for these rarely seen gearboxes.

Derailleurs remain the primary drivetrain in racing due to their lighter weight and higher overall efficiency. While still expensive, the decreased maintenance of gearbox drivetrains make a lot of sense for more mundane cycling tasks like commuting or hauling cargo, but only time will tell if the derailleur can be supplanted on the track and trail.

For more on bicycle drivetrains, check out this chainless digital drivetrain or the pros and cons of e-bike conversions.

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A white longtail cargo bike sits on grass with fenced-in planters behind it. The bike has a basket made of black metal tubes on the front and a passenger compartment behind the rider seat for children made of similar black metal tubes. A white canopy is above the passenger compartment and a solar panel sits atop the canopy.

Solar Powered E-bike Replaces Car Trips

February 7, 2023 by 20 Comments

E-bikes can replace car trips for some people, and adding a solar panel can make the fun last longer. [Luke] did some heavy modifications to his RadWagon to make it better, stronger, and faster than it was before.

The first step was replacing the stock 750 W controller with a 1500 W model to give the motor twice the power. [Luke] plans to replace the motor if it gets fried pushing too much juice, but is planning on just being careful for now. To stop this super-powered ride, he swapped the stock mechanical discs out for a hydraulic set which should be more reliable, especially when loading down this cargo bike.

On top of these performance enhancements, he also added a 50 W solar panel and maximum power point tracking (MPPT) charge controller to give the bike a potential 50% charge every day. Along with the OEM kid carrier and roof, this bike can haul kids and groceries while laughing at any hills that might come its way.

Checkout this other solar e-bike or this one making a trip around the world for more fun in the sun.

Smart Bike Suspension Tunes Your Ride On The Fly

January 23, 2023 by 23 Comments

Riding a bike is a pretty simple affair, but like with many things, technology marches on and adds complications. Where once all you had to worry about was pumping the cranks and shifting the gears, now a lot of bikes have front suspensions that need to be adjusted for different riding conditions. Great for efficiency and ride comfort, but a little tough to accomplish while you’re underway.

Luckily, there’s a solution to that, in the form of this active suspension system by [Jallson S]. The active bit is a servo, which is attached to the adjustment valve on the top of the front fork of the bike. The servo moves the valve between fully locked, for smooth surfaces, and wide open, for rough terrain. There’s also a stop in between, which partially softens the suspension for moderate terrain. The 9-gram hobby servo rotates the valve with the help of a 3D printed gear train.

But that’s not all. Rather than just letting the rider control the ride stiffness from a handlebar-mounted switch, [Jallson S] added a little intelligence into the mix. Ride data from the accelerometer on an Arduino Nano 33 BLE Sense was captured on a smartphone via Arduino Science Journal. The data was processed through Edge Impulse Studio to create models for five different ride surfaces and rider styles. This allows the stiffness to be optimized for current ride conditions — check it out in action in the video below.

[Jallson S] is quick to point out that this is a prototype, and that niceties like weatherproofing still have to be addressed. But it seems like a solid start — now let’s see it teamed up with an Arduino shifter.

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High-Speed Sled Adds Bicycle Suspension

January 19, 2023 by 3 Comments

While you might have bought the best pair of skis in the 90s or 00s, as parts on boots and bindings start to fail and safety standards for ski equipment improve, even the highest-quality skis more than 15 or 20 years old will eventually become unsafe or otherwise obsolete. There are plenty of things that can be done with a pair of old skis, but if you already have a shot ski and an Adirondack chair made of old skis, you can put another pair to use building one of the fastest sleds we’ve ever seen.

[Josh Charles], the creator of this project, took inspiration from his father, who screwed an old pair of skis to the bottom of an traditional runner sled when he was a kid. This dramatically increased the speed of the sled, but eliminated its ability to steer. For this build [Josh] built a completely custom frame rather than re-use an existing sled, which allowed him to not only build a more effective steering mechanism for the skis, but also to use bicycle suspension components to give this sled better control at high speeds.

This build is part of a series that [Josh] did a few years ago, and you can find additional videos about it documenting his design process and his initial prototypes and testing. The amount of work he put into this build is evident when it’s seen finally traversing some roads that had been closed for winter; he easily gets the sled up in the 30 mph range several times. If you’re looking to go uphill in the snow, though, take a look at this powered snowboard instead.

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TV personality and maker, Adam Savage, sits on a chair attached to a milk crate on wheels. It is situated inside an assortment of steel tubes forming the legs and body of a strandbeest walking machine.

Human-Powered Strandbeest

January 10, 2023 by 6 Comments

Once you’ve seen a strandbeest, it’s hard to forget the mesmerizing movement of its mechanical limbs. [Adam Savage] built a pedal-powered strandbeest in (more than) one day in full view of the public at the San Francisco Exploratorium.

One of the biggest challenges with building strandbeests is the sheer number of parts required to build a walking machine. It becomes clear rather quickly how big of an advantage the wheel is for part count on a device. Add in a few seemingly small design errors, and you might not have any forward motion at all.

[Savage]’s build takes us through all the ups and downs of this process, including lots of wrenching, welding, and more sneakers than Squitter the Spider could wear. The final product is unwieldy, impractical, and beautiful. What more could a maker ask for?

If you need more strandbeest goodness, check out this more practical strandbeest bicycle, this strandbeest Venus rover concept, or Jeremy Cook’s talk about designing strandbeest bots.

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