Hackaday Podcast 047: Prusa Controversy, Bottle Organ Breakdown, PCBs Bending Backwards, And Listen To Your LED

Hackaday editors Mike Szczys and Elliot WIlliams get together for the 47th and final Hackaday Podcast of 2019. We dive into the removable appendix on Prusa’s new “Buddy” control board, get excited over the world’s largest grid-backup battery, and commiserate about the folly of designing enclosures as an afterthought. There’s some great research into which threaded-inserts perform best for 3D-printed parts, how LEDs everywhere should be broadcasting data, and an acoustic organ that’s one-ups the traditional jug band.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

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Bottle Organ Breakdown

A keen-eyed commenter pointed us to a homemade bottle organ that plays like a piano. The complexity gets turned up with foot-powered bellows and custom keys, but the magic of [Mike] and [Simon Haisell]’s garage-built instrument is not lost in the slightest. We also have the video below the break and there is a bottle organ performance by [Coyote Merlot].

The working concepts are explained well in the video, and that starts with the bellows. In the first few seconds of the video, we see an organist swaying as he plays, and it would be accurate to say the music moves him. The wobbling is to pedal a couple of levers that squeeze a pair of air sacs and slide under wheels that look like a hardware store purchase. The spring-return mechanism is a repurposed bungee cord and you know we dig that kind of resourcefulness. Each bellow valve is made with traditional leather flaps of the type that predate bungee cords and camera phones. These air pumps inflate a big reservoir in the back that provides continuous pressure to a manifold where each of the thirty-six keys control a valve responsible for one bottle. The pair built every wooden part we mentioned with the explicit purpose of creating this organ.

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