CNC Brought To You By Zip Ties

January 17, 2010 by Jakob Griffith 22 Comments

Gimp skillz.

[lucassiglo21] let us know about his finished 3 axis CNC (Translation via Google). While home CNCs are nothing new, we really liked this masterpiece. The CNC is entirely custom, from the electronic control boards (connected to a PC via parallel port) to the physical mill (with an end result of 30x30x15cm workable area). Our favorite part is the use of screw/band clamp zip ties to hold the Dremel – a true showing of hacker geekyness. For those who haven’t seen a CNC drill a circle before (and honestly, who hasn’t?), check a video after the break.

Continue reading “CNC Brought To You By Zip Ties” →

Step-a-sketch

January 4, 2010 by Mike Szczys 13 Comments

[Chris] is getting his feet wet with Computer Numerical Control starting with an Etch-a-Sketch interface. This is a great way to start out because the really tough parts of the project are already inside of the toy. He’s replaced the two white knobs with stepper motors and connected them through a mosfet network to a PIC 16f84a. The PIC then gets its commands from a computer via the parallel port.

A video of the CNC machine can be seen after the break. He needs to add a frame to increase the precision of the images drawn but this first attempt is pretty good. We prefer to have the computer in charge of the design because controlling an Etch-a-Sketch with a mouse doesn’t make our drawings any better. Continue reading “Step-a-sketch” →

More CNC Goodness

January 1, 2010 by Jakob Griffith 9 Comments

[Jerry] retrofitted a Supermax Mill that he purchased from a friend. The main problem consisted of the original controller failing so he used some Pixie boards and a PC to get the system back up and running.

But thats not all. [Jerry] also retrofitted his Monarch lathe (yes, not a CNC, but are you really going to complain) by replacing the original Ward-Leanard motor generator with a 2 kW brushless AC servo.

The Harford HackerSpace group claims their CNC can kick any other CNC’s butt! Currently it lifts up to 65 pounds, but is still accurate enough to make ninja throwing stars. The only problem left is naming their CNC, any suggestions?

[Ciric] has finished up the hardware side of his CNC project. However the software is still being worked on, but because it is his own stepper control board it might take a while. The good news is the controller and software are planned to be released free.

CNC Project Roundup

December 29, 2009 by Jakob Griffith 10 Comments

We asked for CNC projects, and wow did you guys deliver!

First up is [J-J Shortcut’s] MDF based CNC. He’s made three thus far, with the most recent costing about 180 euro and taking 2 months to build.

[Qwindelzorf] has also constructed a multitude of CNC machines including this industrial size router and this smaller miller.

Finally, [Mick’s] large steel CNC which just made its first cut only a week ago!

Keep up the great work guys, CNC machines are not easy to build and your accomplishments are ones for the record books.

Hackaday Links: December 27, 2009

December 27, 2009 by Mike Szczys 8 Comments

Brain Controlled Game

If you’re a fan of biometrics this game is for you. It uses a homemade EEG to facilitate simple control. This is along the same lines as the Force Trainer hacks but this homebrew hardware is fun to look at. The success of the project can be seen in the video of a simple game they developed.

RF Camera Remote

[Jonny] wanted to trigger his Nikon camera remotely but was unhappy with the functionality of the IR remote. He hacked together an RF remote and receiver that still uses the IR functionality of the camera, but allows for the geographic freedom of Radio Frequency. Not as advanced as some we’ve seen but it meets his specifications.

CNC Mill

[Jan] tipped us off about a CNC mill that her friend made. The machine turned out beautifully even though very few tools were used to produce it. We love to pour over these builds so if you’ve done one, document it and send it in.

Neutering the On Demand Button

[Dan] hated his Comcast remote because the On Demand button could be hit by mistake. This was usually when trying to unpause live TV. The remainder of the show couldn’t be viewed just because the On Demand menu launched. Simplicity is king. He fixed this by placing two small paper rolls between the button and the circuit board. This way the button can still be used but only if you press pretty hard.

Punching Out Parts

December 22, 2009 by Jake W 13 Comments

If you’re more of a code monkey than artist, it may be tough to transform your ideas into the 3D models necessary for fabbing. The folks working on openSCAD apparently feel our pain.

openSCAD uses a language somewhat reminiscent of C for creating models. A preview of the model is rendered alongside your code. Fully cross-platform, it runs on Linux, OS X, and Windows. Much like SketchUp, openSCAD can also extrude 2D outlines into models. This feature comes in very useful if one already has a set of technical drawings for a part. With no price tag, it’s pretty affordable during this costly season.

CNC Circuit Board Fabrication

November 23, 2009 by Mike Szczys 35 Comments

[Jonathan Ward’s] pcb mill is as impressive as it is inexpensive. Twenty-six plywood parts, labeled A-Z, are used to assemble the machine along with the customary precision rods, stepper motors, and router assembly. His bill of materials prices the unit at $458.18, a small price to pay in order to forgo a multi-step etching process.

His test board shows some fairly fine pitch that could turn out most home-project circuit boards. We’ve contacted [Jonathan] regarding the specifics of milling the plywood parts out of a 2 foot by 4 foot sheet of plywood. Watch for an update with any information he’s willing to share. We hope he’ll make the milling files for the plywood parts available so that you can build a copy of the device for your own use.

[Thanks Charles]