parser drill

Machining Wood Inlays, No CNC Required

It’s almost hard to remember a time when the obvious answer to most questions about manufacturing wasn’t “Throw it on the CNC.” CNC machines have become so entrenched that the acronym has become a verb; few people would misunderstand a statement like “Let’s just CNC that.”

But before CNC machines became so ubiquitous, there were plenty of clever tricks for cutting material in a controlled fashion, as [Pask] shows us with this tool to machine wood for inlays. The tool is called a parser (or passer) drill, and is designed for use in conjunction with a steel template. [Pask]’s version seems pretty easy to make; a pair of mild steel bars are forged flat into spade shapes before having a cutting surface ground into them. The two halves of the drill are welded together and ground down to fit in the chuck of a hand drill, a modern nod to the fact that few people will want to use the traditional bow and breastplate that drove the original parser drills.

In use, a steel template that determines the shape of the inlay is affixed to the workpiece. The cutting edges of the bits are plunged into the template cutout to machine out the wood; the overhangs of the bits act as depth stop and guide. It only takes a few seconds to make a neat, CNC-free inlay. The video below shows the tool being made and in action.

It’s nice to see what can be accomplished without the need for fancy CNC machines. Not that we have anything against them, of course, but when the same results can be had with some scraps of steel and a little ingenuity, it’s pretty impressive. Looking for something between manual tools and CNC for woodworking? The pantorouter might be just your speed.

Continue reading “Machining Wood Inlays, No CNC Required”

DIY Scrap Guitar Really Shreds

[Keith Decent] recently got himself involved in a plywood challenge, and decided to make a single-pickup electric guitar. Since he is a prolific hoarder of scrap wood, the result is a lovely stack of laminates from many sources, including reclaimed cabinet doors. Really though, the wood is just the beginning—nearly every piece of this texture-rich axe started life as something else.

He’s made a cigar box guitar before, but never a bona fide solid-body electric. As you might guess, he learned quite a bit in the process. [Keith] opted for a neck-through design instead of bolting one on and using a truss rod. The face pieces are cut from his old bench top, which has a unique topology thanks to several years of paint, glue, and other character-building ingredients.

We love the geometric inlay [Keith] made for the pick guard, and the fact that he used an offcut from the process as a floating bridge. He also made his own pickup from bolts, an old folding rule, and reclaimed magnet wire from discarded wall wart transformers. Once he routed out the body and installed the electronics, [Keith] cut up an old painting he’d done on plywood to use as the back panel. Our only complaint about this beautiful guitar is that he didn’t design the back piece to be dinosaur side out. Shred past the break to give her a listen.

[Keith] wound his pickup with a little help from a drill, but a DIY pickup winder might have caused him less grief.

Continue reading “DIY Scrap Guitar Really Shreds”

The Making Of A Katana Hand Guard

tiger

Even though the handmade portion of Hackaday is still in its infancy, we expected to put up a post on traditional japanese sword making by now. What [Kelvin] sent in to the tip line far surpases the artistry of forging a katana by hand. It’s a tsuba, the hand guard for a katana, and over the course of two videos (one and two), you can see this masterpiece of traditional metalworking techniques take shape.

Tsubas usually come in a matched set, one for the katana, or long sword, and another for the wakizashi, a slightly shorter sword. [Ford Hallam] was asked to construct the tsuba for a katana that had been lost to the sands of time. Fortunately, a black and white photograph of the original as well as the matching wakizashi tsuba were available for reference, making the design of this tsuba an exercise in replication.

The piece of metal this tsuba was constructed from is made out of a slightly modified traditional alloy of 75% copper and 25% silver. After the blank was cast, many, many hours of scraping, filing and hammering began before the design was laid out.

The craftsmanship in this tsuba is, quite simply, insane. There are about 100 different pieces of metal inlaid into the tsuba to emulate the tiger’s stripes, and hundreds of hours of work in hand carving every leaf and every bit of fur.

Even more, no power tools were used in the creation of this hand guard; everything was crafted using the same methods, tools, and materials as the original tsuba. A masterful piece of craftsmanship, indeed.

Continue reading “The Making Of A Katana Hand Guard”