3D-Printed Kwikset Keys Parametrically

October 14, 2017 by John Baichtal 34 Comments

Good ol’ Kwikset-standard locks were introduced in 1946 and enjoyed a decades-long security by obscurity. The technology still stands today as a ubiquitous and fairly minimal level of security. It’s the simplest of the various standards (e.g., Master, Schlage, etc.) with a mere five pins with values ranging from 1 (not cut down hardly at all) to 7 (cut deeply). This relative simplicity made the Kwikset the ideal platform for [Dave Pedu] to test his 3D-printed keys.

Rather than simply duplicating an existing key, [Dave] created a parametric key blank in OpenSCAD; he just enters his pin settings and the model generator creates the print file. He printed ABS on a glass plate with a schmeer of acetone on it, and .15mm layer heights. Another reason [Dave] chose Kwikset is that the one he had was super old and super loose — he theorizes that a newer, tighter lock might simply break the key.

So, a reminder: Don’t post a picture of your keys on the socials since at this point it’s certainly possible to script the entire process from selecting a picture to pulling the key off the print bed. Looking to technology won’t save you either; Bluetooth locks aren’t much better.

A Vintage Morse Key Turned Into USB Keyboard

October 3, 2017 by Dan Maloney 23 Comments

Time was when only the cool kids had new-fangled 102-key keyboards with a number pad, arrow keys, and function keys. They were such an improvement over the lame old 86-key layout that nobody would dream of going back. But going all the way back to a one-key keyboard is pretty cool, in the case of this Morse keyer to USB keyboard adapter.

To revive her dad’s old straight key, a sturdy mid-20th century beast from either a military or commercial setup, [Nomblr] started with a proper teardown and cleaning of the brass and Bakelite pounder. A Teensy was chosen for the job of converting Morse to keyboard strokes; careful consideration to the timing of dits and dahs and allowances for contact debouncing were critical to getting the job done. A new wooden base not only provides stability for the key but hides the Teensy and makes for a new presentation. The video below shows it in action; our only complaint is the lack of sidetone to hear the Morse as you pound out that next great novel one click at a time.

Lovingly restored telegraph gear is a bit of a thing around here; we featured this vintage telegraph sounder revived with a Morse code sender not too long ago.

https://www.youtube.com/watch?v=qh_apYcr4xI

[via r/DIY]

Thanks to [Liz] for the tip

3D Printed Key-Code Is Plastic Digital Logic

April 6, 2017 by James Hobson 31 Comments

3D printers are great for creating static objects, but if you’re clever, it’s possible to print functional devices. If you’re absolutely brilliant you can go far beyond that, which is the case here. This door handle with a key-code lock does it all with 3D printing using mechanism designs that look like alien technology. This is just one application of a much more interesting mechanical digital logic they’re developing (PDF).

Working from the [Hasso-Plattner-Institut], the research team is focusing on metamaterials as mechanisms in and of themselves. The crux of this lock is a series of bistable springs that — if the correct code is entered — will trigger in series to unlock the door. The project builds on the grid of shearing cells seen in the door handle we featured last year. It happens quickly in the video, but the intricate cascade of the handle unlocking is a treat to witness.

It’s a fascinating show of mechanical design. The common elements of digital electronics are all present: set or unset bits, logic gates, propagation issues, the whole works. But there are added challenges in this system, like the need for special cells that can turn the logic chain by 90 degrees and split the signal into more than one part.

This signal splitting is seen in the upper right (bifurcation) and leads into what is in effect an amplifier. The locking bolt must be moved twice the distance of a normal cell, so a dual-cell input is necessary to offset the loss of force from the incoming smaller cells. Cognitively we understand this, but we’re still trying to gain an intuitive sense of the amplifer mechanism.

One thing’s for sure, the overall concept is far cooler than this admittedly awesome door lock mechanism. The paper is worth your time for a deep dive. It mentions their design editor software. You can play with it online but we don’t think it’s been updated to include the new logic cells yet.

Continue reading “3D Printed Key-Code Is Plastic Digital Logic” →

Hack A Padlock Key From Plastic Scraps

November 16, 2015 by Dan Maloney 11 Comments

Not too many years ago, if you wanted a decent copy of a key made, you had to head to either a locksmith’s shop or the nearest hardware store, where real people actually knew their trade. Now we generally take our keys to the Big Orange Box o’ Stuff and have it copied by a semi-automated machine, or even feed it into one of the growing number of fully automated key-copying kiosks, with varying results. But as [BlueMacGyver] shows us, a serviceable padlock key can be whipped up quickly at home with nothing but scraps.

The video below details the process – soot the profile of the key with a lighter, transfer the carbon to some stiff plastic with Scotch tape, and cut out the profile. With a little finagling the flat copy makes it into the lock and opens it with ease. Looks like the method could be applied to locks other than padlocks. As for raw material, we think we’ve found a use for all those expired credit cards collecting in the desk drawer.

We’ve given a lot of coverage lately to hacks involving locks, including copying keys from photos and making bump keys with a 3D printer. But we like this hack for its simplicity. True, you need physical access to the key to copy it, and that limits the hack’s nefarious possibilities. But maybe that’s not such a bad thing.

Continue reading “Hack A Padlock Key From Plastic Scraps” →

Pictures That Defeat Key Locks

May 23, 2015 by Mike Szczys 65 Comments

We’re at LayerOne this weekend and one of the talks we were excited about didn’t disappoint. [Jos Weyers] presented Showing Keys in Public — What Could Possibly Go Wrong? The premise is that pictures of keys, in most cases, are as good as the keys themselves. And that pictures of keys keep getting published.

[Jos] spoke a bit about new services that offer things like 3D scanning and storage of your key for printing when you get locked out, or apps that ask you to take a picture of your key and they’ll mail you a duplicate. Obviously this isn’t the best of ideas; you’re giving away your passwords. And finding a locksmith is easier than findind a 3D printer. But it’s the media gaffs with important keys that intrigues us.

We’ve already seen the proof of concept for taking covert images to perfectly duplicate a key. But these examples are not so covert. One example is a police officer carrying around handcuff keys on a belt clip. Pose for a picture and that key design is now available to all. But news stories about compromised keys are the biggest offenders.

A master key for the NYC Subway was compromised and available for sale. The news coverage not only shows a picture at the top of the story of a man holding up the key straight on, but this image of it on a subway map which can be used to determine scale. This key, which is still published openly on the news story linked above, opens 468 doors to the subway system and these are more than just the ones that get you onto the platform for free. We were unable to determine if these locks have been changed, but the sheer number of them has us thinking that it’s unlikely.

Worse, was the availability of fire-department ~~master~~ keys ~~which open lock boxes outside of every building~~. (Correction: these are fire department keys but not the actual lock-box keys) A locksmith used to cut the original keys went out of business and sold off all their stock. These keys were being sold for $150, which is bad enough. But the news coverage showed each key on a white background, straight on, with annotations of where each type of key will work.

Other examples include video news stories about credit card skimmers installed in gas pumps — that coverage showed the key used to open the pump housing. There was also an example of speed camera control cabinet keys being shown by a reporter.

[Jos’] example of doing the right thing is to use a “prop” key for news stories. Here he is posing with a key after the talk. Unfortunately this is my own house key, but I’m the one taking pictures and I have blurred the teeth for my own security. However, I was shocked during image editing at the quality of the outline in the image — taken at 6000×4000 with no intent to make something that would serve as a source for a copy. It still came out remarkably clear.

Some locks are stronger than others, but they’re all meaningless if we’re giving away the keys.

This Space Saver Puts The Squeeze On Your Keys

February 2, 2014 by Rich Bremer 30 Comments

MultiKey

Keys? Who needs them? Well, pretty much everyone. You can’t deny that there are some ridiculously crowded key chains out there. It’s clear that [Robb] wanted to hit the other side of that spectrum when he started working on his latest multi-key project.

The term “multi-key” may be a little misleading as there are more than just keys on this tool. In addition to the bike lock, locker, work and house keys, there is a USB drive, bottle opener, screw driver and a couple of Allen wrenches. The side frames started out as part of an Allen key combo set; one not of the highest quality. The Allen keys started snapping off during use which left [Robb] with a set of otherwise useless side frames. These became the platform of which [Robb’s] project is based. Adding a couple new bolts, nuts and a few modified keys got him the rest of the way there. A lot of thought went into which items to put into this tool and [Robb] explains his thought process in his step-by-step instructions.

The simple nature and potential for customizing makes this a great utilitarian DIY project. Although this may not be Janitor worthy, it will certainly consolidate some of the bulk in our pockets.

Key Cutting With A CNC Mill

January 3, 2014 by James Hobson 24 Comments

key2_zpsc260d079

Keys cost like what, $2 to copy at a locksmith? But where’s the fun in that? Here’s an easy way to cut your own keys using a CNC mill!

[Bolsterman] now “works” for a real estate company that rents out various properties. Whenever someone moves out, the locks need to be changed ASAP. They use Schlage locks, which can be re-keyed to any pin combination. New keys are typically cut with a punch or a key cutting machine — he actually had one years ago, but got rid of it. Not wanting to buy a new one for his new job at the real estate company, he decided to see how hard it would be to turn his small desktop CNC into his own personal key cutting machine.

All it took for [Bolsterman] to turn his mill into a key cutting machine was a 3/8th 90° countersink bit with the end ground to a flat approximately 0.055″ across (0.035″ is the width of a factory key, but a bit of leeway makes it easier to make the key). Then you simply zero the mill off of the shoulder of the key, and using the handy Schlage pin chart (included in the original link), cut the grooves!

To automate all of this, [Torrie Fischer] created a python script for generating the GCode for keys based on [Bolsterman’s] technique — it’s hosted over at Noisebridge’s Wiki — check it out!

But if all that seems like too much effort, you could just print a new key instead…