The Raspberry Pi and other similar Linux-based single board computers simplify many projects. However, one issue with Linux is that it doesn’t like being turned off abruptly. Things have gotten better, and you can certainly configure things to minimize the risk, but–in general–shutting a Linux system down while it is running will eventually lead to file system corruption.
If your project has an interface, you can always provide a shutdown option, but that doesn’t help if your application is headless. You can provide a shutdown button, but that leaves the problem of turning the device back on.
[Ivan] solved this problem with–what else–an Arduino (see the video below). Simplistically, the Arduino reads a button and uses a FET to turn off the power to the Pi. The reason for the Arduino, is that the tiny processor (which draws less than a Pi and doesn’t mind being shut down abruptly) can log into the Pi and properly shut it down. The real advantage, though, is that you could use other Arduino inputs to determine when to turn the Pi on and off.


When it comes to delivering the high currents necessary for spot welding, the Arduino Nano is not necessarily the first thing that comes to mind. But the need for a precisely controlled welding pulse makes the microcontroller a natural for this build, as long as the current handling is outsourced. In [KaeptnBalu]’s build, he lets an array of beefy MOSFETs on a separate PCB handle the welding current. The high-current wiring is particularly interesting – heavy gauge stranded wire is split in half, formed into a U, tinned, and each leg gets soldered to the MOSFET board. Welding tips are simply solid copper wire, and the whole thing is powered by a car battery, or maybe two if the job needs extra amps. The video below shows the high-quality welds the rig can produce.



