neodymium magnet

7 Articles

Levitating Magnet In A Spherical Copper Cage

October 13, 2024 by 21 Comments

Lenz’s Law is one of those physics tricks that look like magic if you don’t understand what’s happening. [Seth Robinson] was inspired by the way eddy currents cause a cylindrical neodymium magnet to levitate inside a rotating copper tube, so he cast a spherical copper cage to levitate a magnetic sphere.

Metal casting is an art form that might seem simple at first, but is very easy to screw up. Fortunately [Seth] has significant experience in the field, especially lost-PLA metal casting. While the act of casting is quick, the vast majority of the work is in the preparation process. Video after the break.

[Seth] started by designing and 3D printing a truncated icosahedron (basically a low-poly sphere) in two interlocking halves and adding large sprues to each halve. Over a week, the PLA forms were repeatedly coated in layers of ceramic slurry and silica sand, creating a thick shell around them. The ceramic forms were then heated to melt and pour out the PLA and fired at 870°C/1600°F to achieve full hardness.

With the molds prepared, the molten copper is poured into them and allowed to cool. To avoid damaging the soft copper parts when breaking away the mold, [Seth] uses a sandblaster to cut it away sections. The quality of the cast parts is so good that 3D-printed layer lines are visible in the copper, but hours of cleanup and polishing are still required to turn them into shiny parts. Even without the physics trick, it’s a work of art. A 3d printed plug with a brass shaft was added on each side, allowing the assembly to spin on a 3D-printed stand.

[Seth] placed a 2″ N52 neodymium spherical magnet inside, and when spun at the right speed, the magnet levitated without touching the sides. Unfortunately, this effect doesn’t come across super clearly on video, but we have no doubt it would make for a fascinating display piece and conversation starter.

Using and abusing eddy currents makes for some very interesting projects, including hoverboards and magnetic torque transfer on a bicycle.

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A 3D-printed magnetic fidget business card with ID storage.

2024 Business Card Challenge: Magnetic Fidget Card

July 7, 2024 by 5 Comments

If you want someone to keep your business card around, you should probably make it really cool-looking, or have it do something useful. It’s kind of the whole point of the 2024 Business Card Challenge. And while we’d normally expect electronics of some persuasion to be involved, we must admit that this magnetic fidget card definitely does something, at least when manipulated. And even when it’s just sitting there, the card has a storage slot for IDs, or whatever you want.

Have you ever played with a magnetic fidget? They are quite satisfying, and making one yourself is likely to be even cheaper than making one of the spinning variety. This one uses a whopping 16 neodymium magnets, which means that it’s probably quite aurally satisfying as well as fun to handle.

And of course, since it’s 3D-printed, you can put whatever you want on the faces and update them easily if something changes. Bonus points to [Bhuvan Bagwe] for designing some for the Hackaday crew!

2024 Business Card Challenge

Magnetic Circuits Are More Attractive Than Breadboarding

January 1, 2020 by 16 Comments

Let’s face it, breadboarding can be frustrating, even for advanced electronics wizards. If you have an older board, you could be dealing with loose tie points left from large component legs, and power rails of questionable continuity. Conversely, it can be hard to jam just-made jumper wires into new boards without crumpling the copper. And no matter what the condition of the board is, once you’ve plugged in more than a few components, the circuit becomes hard to follow, much less troubleshoot when things go pear-shaped.

In the last twenty years or so, we’ve seen systems like Snap Circuits and Little Bits emerge that simplify the circuit building process by making the connections more intuitive and LEGO-like than even those 160-in-1 kits where you shove component legs between the coils of tight little springs. You will pay handsomely for this connective convenience. But why should you? Just make your own circuit blocks with cardboard, magnets, and copper tape. It should only cost about 10¢ each, as long as you source your magnets cheaply.

[rgco] gives the lowdown on building a minimal set of 23 component and connector blocks using 100 magnets. He’s got 11 example circuits to get you started, and some example videos of more advanced circuits that got tacked up after the break.

This method of making the circuit look more like the schematic may be the best way for the visually-inclined to learn electronics. But the best way to learn electronics depends on where you’re coming from.

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Over-Engineered Mailbox Flag Machined Using Under-Engineered Mini-Lathe

October 3, 2017 by 55 Comments

[Tim Nummy] used his cheap, Chinese, bench mini-lathe to make a non-terrible mailbox flag holder (YouTube video, embedded below). Tim posts videos on his channel about garage hobby projects, many of which are built using his mini-lathe, often based on suggestions from his followers. One such suggestion was to do something about his terrible mailbox flag – we’re guessing he receives a lot of old-school fan mail.

He starts off by planning the build around 1 ¼ inch aluminum bar stock, a 688 bearing, three neodymium magnets and some screws. The rest of it is a “think and plan as you go along” project, but essentially, the new holder is in three pieces. An inner piece goes inside the mail box and holds the assembly to the mail box. The middle piece holds the two magnets which act as end-stops or limits for the flags raised and lowered positions. The final, outer piece holds the flag itself, and the bearing which allows it to rotate freely.

This part also has the third magnet embedded in it to work with the other two magnets for the limits. The use of magnets is cool, but a ball catch with two detents would have worked just as well. It’s a great simple project to follow for those who want to wet their feet on lathe work. [Tim] has also posted links to all of the tools and equipment seen in the video, so check that out if anything catches your fancy.

But workshop veterans will almost certainly cringe at several places along the video. The main one that caught our eye is obviously the shaky lathe itself. It could do with a heavier workbench, proper leveling, foundation bolts or anti-vibration mounts. And from the looks of it, the tail stock isn’t any rock steady too. Although the lathe is variable speed, the chuck rpm is set too high for aluminum, and the lack of cutting fluid makes it even more troublesome. Using oil, or even some cutting fluid, while tapping would have been wise too.

We’re not sure if it’s the shaky foundation or poor feed control, but the step cut for mounting the bearing is over-sized by a whole lot more and requires a big goop of retaining compound to glue the bearing in place. But the end result works quite well, including the magnetic catches – a complex solution for a simple problem.

We’re sure our keen-eyed readers will likely spot some more issues in [Tim]’s methods, so go at it in the comments below, but please make sure to rein in the snark and keep your feedback positive.

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Digital Opponent In An Analog Package

July 8, 2016 by 3 Comments

Unsatisfied with the present options for chess computers and preferring the feel of a real board and pieces, [Max Dobres] decided that his best option would be to build his own.

Light and dark wood veneer on 8mm MDF board created a board that was thin enough for adding LEDs to display moves and for the 10mm x 1mm neodymium magnets in the pieces to trip the reed switches under each space. The LEDs were wired in a matrix and connected to an Arduino Uno by a MAX7219 LED driver, while the reed switches were connected via a Centipede card. [Dobres] notes that you’ll want to test that the reed switches are positioned correctly — otherwise they might not detect the pieces!

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Speaker Science Project

November 18, 2015 by 10 Comments

They probably won’t please the audiophiles, but [KJMagnetics] shows you that can create a pair of speakers with some magnets, some plastic cups, and a bit of magnet wire. Creating speakers out of junk isn’t a new idea, of course. However, there’s something pleasant about the build. Maybe it is the symmetry of the cups or the workbench look of the woodworking.

We couldn’t help but think that this would make a good science fair project or a classroom activity. Especially since there is a good write up on how speakers work and it would be easy to make simple changes to test different hypothesis about speakers. For example, what happens with more or less wire in the coils? What magnets work best? What does best even mean? Is it louder? Less distortion?

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Dirt Cheap Motor Balancing And Vibration Analysis

March 7, 2015 by 7 Comments

Ever the enterprising hacker and discerning tool aficionado, [Chris] knows the importance of “feel”. As a general rule, cheap tools will shake in your hand because the motors are not well-balanced. He wanted a way to quantify said feel on the cheap, and made a video describing how he was able to determine the damping of a drill using a few items most people have lying around: an earbud, a neodymium magnet, scrap steel, and Audacity.

He’s affixed the body of the drill to a cantilevered piece of scrap steel secured in a vise. The neodymium magnet stuck to the steel interrupts the magnetic field in the earbud, which is held in place with a third hand tool. [Chris] taped the drill’s trigger down and controls its speed a variac. First, [Chris] finds the natural frequency of the system using Audacity’s plot spectrum, and then gets the drill to run at the same speed to induce wobbling at different nodes. As he explains, one need not even use software to show the vibration nodes—a laser attached to the system and aimed at a phosphorescent target will plot the sine wave.

Just for fun, he severely unbalances the drill to find the frequencies at which the system will shake itself apart. Check it out after the break.

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