neodymium

41 Articles

Spinning Magnets Do Your Dice Rolling For You

June 28, 2024 by 6 Comments

Dice are about the simplest machines possible, and they’ve been used since before recorded history to generate random numbers. But no machine is so simple that a little needless complexity can’t make it better, as is the case with this mechanical spinning dice. Or die. Whatever.

Inspiration for the project came from [Attoparsec]’s long history with RPG and tabletop games, which depend on different kinds of dice to generate the randomness that keeps them going — that and the fortuitous find of a seven-segment flip-dot display, plus the need for something cool to show off at OpenSauce. The flip-dot is controlled by an array of neodymium magnets with the proper polarity to flip the segments to the desired number. The magnets are attached to an aluminum disk, with each array spread out far enough to prevent interference. [Attoparsec] also added a ring of magnets to act as detents that lock the disk into a specific digit after a spin.

The finished product ended up being satisfyingly clicky and suitably random, and made a good impression at OpenSauce. The video below documents the whole design and build process, and includes some design dead-ends that [Attoparsec] went down in pursuit of a multiple-digit display. We’d love to see him revisit some of these ideas, mechanically difficult though they may be. And while he’s at it, maybe he could spice up the rolls with a little radioactivity.

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Using The Wind And Magnets To Make Heat

June 25, 2024 by 53 Comments

On the face of it, harnessing wind power to heat your house seems easy. In fact some of you might be doing it already, assuming you’ve got a wind farm somewhere on your local grid and you have an electric heat pump or — shudder — resistive heaters. But what if you want to skip the middleman and draw heat directly from the wind? In that case, wind-powered induction heating might be just what you need.

Granted, [Tim] from the Way Out West Blog is a long way from heating his home with a windmill. Last we checked, he didn’t even have a windmill built yet; this project is still very much in the experimental phase. But it pays to think ahead, and with goals of simplicity and affordability in mind, [Tim] built a prototype mechanical induction heater. His design is conceptually similar to an induction cooktop, where alternating magnetic fields create eddy currents that heat metal cookware. But rather than using alternating currents through large inductors, [Tim] put 40 neodymium magnets with alternating polarity around the circumference of a large MDF disk. When driven by a drill press via some of the sketchiest pullies we’ve seen, the magnets create a rapidly flipping magnetic field. To test this setup, [Tim] used a scrap of copper pipe with a bit of water inside. Holding it over the magnets as they whiz by rapidly heats the water; when driven at 1,000 rpm, the water boiled in about 90 seconds. Check it out in the video below.

It’s a proof of concept only, of course, but this experiment shows that a spinning disc of magnets can create heat directly. Optimizing this should prove interesting. One thing we’d suggest is switching from a disc to a cylinder with magnets placed in a Halbach array to direct as much of the magnetic field into the interior as possible, with coils of copper tubing placed there.
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Tattoo-Removal Laser Brought Out Of Retirement For A Megawatt Of Fun

October 11, 2023 by 13 Comments

We’ve got to say that [Les Wright] has the most fun on the internet, at least in terms of megawatts per dollar. Just look at his new video where he turns a $30 eBay tattoo-removal laser into a benchtop beast.

The junk laser in question is a neodymium:YAG pulse laser that clearly has seen better days, both externally and internally. The original pistol-grip enclosure was essentially falling apart, but was superfluous to [Les]’ plans for the laser. Things were better inside the business end of the gun, at least in terms of having all the pieces in place, but the teardown still revealed issues. Chief among these was the gunk and grunge that had accumulated on the laser rod and the flash tube — [Les] blamed this on the previous owner’s use of tap water for cooling rather than deionized water. It was nothing a little elbow grease couldn’t take care of, though. Especially since the rest of the laser bits seemed in good shape, including the chromium:YAG Q-switch, which allows the lasing medium to build up a huge pulse of photons before releasing them in one gigantic pulse.

Cleaned up and with a few special modifications of his own, including a custom high-voltage power supply, [Les]’ laser was ready for tests. The results are impressive; peak optical power is just over a megawatt, which is enough power to have some real fun. We’ll be keen to see what he does with this laser — maybe blasting apart a CCD camera?

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Magnetic Gearbox, Part 2: Axial Flux Improves Performance

July 27, 2023 by 13 Comments

The number of interesting and innovative mechanisms that 3D printing has enabled always fascinates us, and it’s always a treat when one of them shows up in our feeds. This axial flux magnetic gearbox is a great example of such a mechanism, and one that really makes you think about possible applications.

The principles of [Retsetman]’s gearbox are simple for anyone who has ever played with a couple of magnets to understand, since it relies on that powerful attractive and repulsive force you feel when magnets get close to each other. Unlike his previous radial flux gearbox, which used a pair of magnet-studded cylindrical rotors nested one inside the other, this design has a pair of disc-shaped printed rotors that face each other on aligned shafts. Each rotor has slots for sixteen neodymium magnets, which are glued into the slots in specific arrangements of polarity — every other magnet for the low-speed rotor, and groups of four on the high-speed rotor. Between the two rotors is a fixed flux modulator, a stator with ten ferromagnetic inserts screwed into it.

In operation, which the video below demonstrates nicely, the magnetic flux is coupled between the rotors by the steel inserts in the stator so that when one rotor moves, the other moves at a 4:1 (or 1:4) ratio in the opposite direction. [Retsetman] got the gearbox cranked up to about 8,500 RPM briefly, but found that extended operation at as little as 4,000 RPM invited disaster not due to eddy current heating of the inserts or magnets as one might expect, but from simple frictional heating of the rotor bearings.

Torque tests of the original gearbox were unimpressive, but [Retsetman]’s experiments with both laminated stator inserts and more powerful magnets really boosted the output — up to a 250% improvement! We’d also like to see what effect a Halbach array would have on performance, although we suspect that the proper ratios between the two rotors might be difficult to achieve.

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Hall Sensors Offer Drop-In Replacement For Drifting Game Console Joysticks

May 24, 2023 by 44 Comments

No bananas were harmed in the making of this Hall effect drift-proof joystick replacement. OK, not really — two bananas were turned to mush. But it’s OK, they’re just bananas, after all.

Why bananas, you ask? Because [Marius Heier] uses them to demonstrate what we all intuitively know — that rubbing something over and over again tends to wear it away — but engineers seem to have forgotten. Wear such as this, with resistance material rather than fruits, is what causes the dreaded drift, a problem that the world collectively spends $20 billion a year dealing with, according to [Marius].

While numbers like that seem to be firmly in class-action lawsuit territory, sometimes it’s best to take matters into your own hands and not wait for the courts. The fix [Marius] shows here is to yank the potentiometers off a PS4 joystick and replace them with contactless Hall effect sensors. The end of the shaft for each axis gets a diametral neodymium magnet attached to it, while a 3D printed bracket holds a tiny custom PCB in close proximity. The PCB has an AS5600 Hall sensor, which translates the shaft angle to an analog voltage output. After programming the chip over its I2C bus, the sensor outputs a voltage proportional to the angle of each shaft, just like the original pots, but without all the wear and tear.

While [Marius] is selling these as drop-in replacements for PS4 controllers, he plans to release all the design files so you can build one yourself. He also has his sights set on replacements for PS5 and Xbox controllers, so watch for those. This isn’t his first foray into joystick hacking, having shared his 3D Hall effect and haptic feedback joysticks with us previously.

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Exploring The Hall Effect For Haptic Feedback PS4 Joysticks

January 26, 2023 by 10 Comments

Modern gaming console controllers aren’t without their annoyances — Joy-Con drift, anyone? The problems might stem from design deficiencies, but we suspect that user enthusiasm and the mechanical stress it can introduce might play a significant role as well. Either way, [Marius Heier] decided to take a look at what would be required to build a better joystick and came up with some interesting results.

The first video below lays the basic groundwork, with a bunch of experiments with 3-axis Hall effect sensors, specifically the Texas Instruments TMAG5273 and TMAG5170. They’re essentially the same sensor with different interfaces — SPI for the 5170 and I2C for the 5273. Using just one of these sensors, he was able to build a joystick with the usual X- and Y- axis control, but also with a rotary axis. What’s more, he built a motorized version using two NEMA 17 steppers to mechanically drive the stick back to center.

The joystick is bulky, but it looks like he’s got plans for a much smaller one with [Carl Bugeja]-style PCB motors that should fit into a PS4 controller. That’s the subject of the second video below, which uses a different Hall sensor — an Allegro A1304 — and is mainly concerned with getting the output of a non-motorized but considerably miniaturized joystick stick talking the language that the controller expects. It’s not a simple process, but it seems to be coming along nicely, and we’ll be watching progress closely.

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Clever Mechanism Makes A Linear Control From A Rotary Hall Sensor

January 9, 2023 by 81 Comments

Every once in a while we stumble across something so simple yet so clever that we just have to call it out. This custom linear Hall effect sensor is a perfect example of this.

By way of backstory, [Nixieguy], aka [The Electronic Mercenary], offers up a relatable tale — in the market for suitable hardware to make the game Star Citizen more enjoyable, and finding the current commercial joystick offerings somewhat wanting, he decided to roll his own controllers. This resulted in the need for a linear sensor 100 mm in length, the specs for which — absolute sensing, no brushes or encoders, easily sourced parts — precluded most of the available commercial options, like linear pots. What to do?

The solution [Nixieguy] settled on was to use a Hall effect sensor and a diametrally magnetized neodymium ring magnet. The magnet is rotated through 180 degrees by a twisted aluminum bar, which is supported in a frame by bearings. A low-friction slider with a slot captures the bar; moving the slider along the length of the control rotates the bar, which rotates the magnet, which allows the Hall sensor to measure the angle of the magnetic field. Genius!

The parts for the prototype sensor are all made from 0.8-mm aluminum sheet stock and bent to shape. The video below shows the action better than words can describe it, and judging by the oscilloscope trace, the output of the sensor is pretty smooth. There’s clearly a long way to go to tighten things up, but the basic mechanism looks like a clear win to us.

Hats off to [Nixieguy] for this one, which we’ll surely be following for more developments. In the meantime, if you need to brush up on the Hall effect, [Al Williams] did a nice piece on that a while back.

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