Juice Bridge Powers Your Breadboard In A Snap

August 13, 2011 by Mike Nathan 28 Comments

juice_bridge_breadboard_power_bridge

[Quinn Dunki] got tired of messing around with wires when connecting things to her benchtop power supply, so she built herself useful little power bridge that plugs directly into any standard breadboard.

The board is small and simple, but quite useful all the same. It was built to power both sides of the breadboard, and it can be easily switched between an unregulated power supply and a regulated 5v supply. An ammeter can be attached to the board via a pair of pins she set aside, allowing her to easily measure the current draw of the entire circuit.

We think her “Juice Bridge” would be very useful to anyone who frequently prototypes on breadboards. In fact, it would be a fantastic beginner project since it involves etching and developing PCBs as well as some simple soldering, while resulting in a handy takeaway tool at the same time.

If you want to build one of your own, [Quinn] has the schematics and Eagle PCB files available for download on her site.

Visualizing PCB Revisions Using A Gerber Viewer

August 2, 2011 by Mike Nathan 13 Comments

gerber_schematic_highlighting

We all know that Eagle has its share of shortcomings. Instructables user [westfw] was particularly annoyed by the fact that while Eagle keeps copies of up to 10 revisions of your board, it cannot open those files without resorting to manually renaming each one. Even more frustrating to him is the fact that you can’t use Eagle to view two files simultaneously in order to compare layouts. This made hunting down changes quite tedious, so he started looking for a better way to do things.

While using his favorite open-source gerber viewer gerbv, he noticed that the application let him load multiple copies of the same layer, XORing the PCBs’ colors together. Realizing that with some clever color selection, he could use gerbv to automatically highlight layout differences, he set off to automate the process.

The resulting script works on any flavor of *nix, and should play nice in Windows under cygwin as well. The script reads through Eagle backup files, renaming them and tweaking the colors so that when XORed, they show up as bright red areas in gerbv. It’s a simple yet handy tool to have on hand if you happen to do a lot of PCB design.

Cheap And Easy PCB Agitator From An Old CD-ROM

July 17, 2011 by Mike Nathan 32 Comments

cdrom_pcb_agitator

Instructables user [mzsolt] enjoyed making his own PCBs, but he wanted to speed up the etching process just a bit. While some people put together elaborate bubble tanks and agitators, he wanted to keep his simple and more importantly, cheap.

He looked around the house and discovered an ancient CD-ROM drive that was collecting dust, which he figured would make a great agitator for smaller projects. He picked up a decade counter and a handful of other cheap components, then got busy pulling the drive apart. He connected the motor and the drive’s limit switches to the decade counter, which controls the entire setup.

When powered on, the drive ejects, taking his container full of etchant with it. When the drive hits the outer limit switch, the decade counter reverses the motor until it hits the inner switch, reversing the motor once again.

As you can see in the video below, it works reasonably well. He suggests using a variable power supply to regulate the motor’s speed, but a variable pot would probably work just as well. Obviously the agitator is best suited for smaller projects, but since it was so cheap to put together, you won’t hear us complaining.

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Importing PCB Layout Into Google Sketchup

July 1, 2011 by Mike Szczys 16 Comments

If you’ve been spending hours with the digital calipers while designing enclosures for your circuit boards there may be a better way. [Phil] tipped us off about a new software package that will let you import PCB layout files into Google Sketchup. This way you can start working on the enclosure in CAD before you’ve populated your first board. Of course this adds to the pain of realizing there’s an error in your layout, but what are you going to do?

The free software was developed by RS Components, a European component distributor. It takes IDF files, which can be exported from most PCB design software, and converts them to a format compatible with Sketchup, Google’s 3D design software. For those who enjoy a very dry demonstration video you won’t want to skip seeing what we’ve embedded after the jump.

We’re kind of surprised that this hasn’t already been done. If it has, leave a link in the comments.

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Tour Of Advanced Circuits – A PCB Manufacturer

June 29, 2011 by Jeremy Cook 16 Comments

Although not a hack in itself, many of you may be interested in seeing how a printed circuit board is made in the manufacturing world. This tour of Advanced Circuits does a good job of explaining the process. The article explains how a PCB will go through a CAD/CAM review, drilling, deburring, and the various chemical etch, plating, and curing processes.

Although many hackers make their own PCBs, having it professionally done can be a good option depending on how many copies are needed. One benefit of this is that PCBs can be checked by an optical inspection process, or even by a “flying lead” machine which works by contacting leads automatically in a computer controlled setup.

A video of this incredible machine is included after the break. Around 0:26 is when it really starts to get going. Continue reading “Tour Of Advanced Circuits – A PCB Manufacturer” →

Semi-automatic PCB Drill Press

June 25, 2011 by Mike Szczys 26 Comments

Kiss the days of breaking bits while drilling through-hole PCBs goodbye thanks to this semi-automatic drill press (translated). Now it’s not going to line up the bit with the exact location of the hole (that would make it a fully automatic drill press). This works by lining up the board manually, then stepping on a pedal to activate the plunging motion of the drill.

A linear motor is responsible for the smooth, accurate motion along the Z-axis. Many hobby setups use a Dremel drill press, or even rely on prayer-based systems such as doing it free-hand with a rotary tool or by using a piece of acrylic as a guide hole. The hobby drill press tends to have some play in it and free-handing with tiny bits that are as fragile as glass both result in far too many broken drill bits. In the video after the break you can see that the linear motion is perfectly plumb with the table of the device, preventing the movements that cause breakage. The addition of the pedal makes it easy to position the boards because you can use both hands.

Having a tool like this takes all of the frustration out of using through-hole parts.

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Snap-together PCB Mill

June 2, 2011 by Brian Benchoff 26 Comments

[Jonathan Ward] came up with the MTM Snap, a snap-together pcb mill as part of the Machines That Make group at MIT.

We covered [Jonathan]‘s previous work made out of half-inch plywood, but the new iteration of his PCB includes a clever snap-together mechanism instead of screws and bolts. Although the MTM Snap looks a lot like3d printers such as a reprap, the similarities end with the off-the-shelf stepper motors. Instead of using motor drivers and control electronics from a reprap, the project uses custom stepper drivers, controlled by a bare Arduino.

We’re really impressed with the results of the MTM Snap compared with what is possible on a reprap-derived milling machine like a makerbot or wolfstrap. We’re thinking that’s due to the mass of this project compared to the printed ABS parts of the ‘common’ 3d printers, but any MEs are more than happy to correct that notion.

Check out the video after the break to see the machine in action and a great view of the snap-fit mechanism.

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