Flip Chips and Sunken Ships: Packaging Trick for Faster, Smaller Semiconductors

You may have heard the phrase “flip-chip” before: it’s a broad term referring to several integrated circuit packaging methods, the common thread being that the semiconductor die is flipped upside down so the active surface is closest to the PCB. As opposed to the more traditional method in which the IC is face-up and connected to the packaging with bond wires, this allows for ultimate packaging efficiency and impressive performance gains. We hear a lot about advances in the integrated circuits themselves, but the packages that carry them and the issues they solve — and sometimes create — get less exposure.

Cutaway view of traditional wire-bond BGA package. Image CC-BY-SA 4.0 @TubeTimeUS

Let’s have a look at why semiconductor manufacturers decided to turn things on their head, and see how radioactive solder and ancient Roman shipwrecks fit in.

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Radiation Detector Eschews Tubes, Uses Photodiode

When the topic is radiation detection, thoughts turn naturally to the venerable Geiger-Müller tube. It’s been around for ages, Russian surplus tubes are available for next to nothing, and it’s easy to use. But as a vacuum tube it can be somewhat delicate, and the high voltages needed to run it can be a little on the risky side.

Luckily, there are other ways to see what’s going on in the radioactive world, like this semiconductor radiation detector. [Robert Gawron] built it as a proof-of-concept after having built a few G-M tube detectors before. His solid-state design relies on a reverse-biased photodiode conducting when ionizing radiation hits the P-N junction. The tiny signal is amplified by a pair of low-noise op-amps and output to a BNC connector. The sensor’s analog output is sent to an oscilloscope whose trigger out is connected to a Nucleo board for data acquisition. The Nucleo is in turn connected to a Raspberry Pi for totalizing and logging. It’s a complicated chain, but the sensor appears to work, even detecting alpha emissions from thoriated TIG electrodes, a feat we haven’t been able to replicate with our G-M tube counter.

[Robert]’s solid-state detector might not be optimal, but it has promise. And we have seen PIN diodes used as radiation detectors before, too.

[via Dangerous Prototypes]

A Very Different ‘Hot Or Not’ Application For Your Phone

Radioactivity stirs up a lot of anxiety, partially because ionizing radiation is undetectable by any of the senses we were born with. Anytime radiation makes the news, there is a surge of people worried about their exposure levels and a lack of quick and accurate answers. Doctors are flooded with calls, detection devices become scarce, and fraudsters swoop in to make a quick buck. Recognizing the need for a better way, researchers are devising methods to measure cumulative exposure experienced by commodity surface mount resistors.

Cumulative exposure is typically tracked by wearing a dosimeter a.k.a. “radiation badge”. It is standard operating procedure for people working with nuclear material to wear them. But in the aftermath of what researchers euphemistically call “a nuclear event” there will be an urgent need to determine exposure for a large number of people who were not wearing dosimeters. Fortunately, many people today do wear personal electronics full of components made with high purity ingredients to tightly controlled tolerances. The resistor is the simplest and most common part, and we can hack a dosimeter with them.

Lab experiments established that SMD resistors will reveal their history of radiation exposure under high heat. Not to the accuracy of established dosimetry techniques, but more than good enough to differentiate people who need immediate medical attention from those who need to be monitored and, hopefully, reassure people in neither of those categories. Today’s technique is a destructive test as it requires removing resistors from the device and heating them well above their maximum temperature, but research is still ongoing in this field of knowledge we hope we’ll never need.

If you prefer to read about SMD resistor hacks with less doomsday, we recently covered their use as a 3D printer’s Z-axis touch sensor. Those who want to stay on the topic can review detection hacks like using a single diode as a Geiger counter and the IoT dosimeter submitted for the 2017 Hackaday Prize. Or we can choose to focus on the bright side of radioactivity with the good things made possible by controlled artificial radioactivity, pioneered by Irène Joliot-Curie.

[via Science News]

See the Radioactive World with This Peltier Cloud Chamber

Remember when a homemade cloud chamber was a science fair staple? We haven’t participated for decades, but it seemed like every year someone would put a hunk of dry ice in a fish tank, add a little alcohol, and with the lighting just right – which it never was in the gymnasium – you might be lucky enough to see a few contrails in the supersaturated vapor as the occasional stray bit of background radiation whizzed through the apparatus.

Done right, the classic cloud chamber is a great demonstration, but stocking enough dry ice to keep the fun going is a bit of a drag. That’s where this Peltier-cooled cloud chamber comes into its own. [mosivers] spares no expense at making a more permanent, turn-key cloud chamber, which is perched atop a laser-cut acrylic case. Inside that is an ATX power supply which runs a Peltier thermoelectric cooling module. Coupled with a CPU cooler, the TEC is able to drive the chamber temperature down to a chilly -42°C, with a strip of white LEDs providing the required side-lighting. The video below gives a tour of the machine and shows a few traces from a chunk of pitchblende; it’s all pretty tame until [mosivers] turns on his special modification – a high-voltage grid powered by a scrapped electronic fly swatter. That really kicks up the action, and even lets thoriated TIG welding electrodes be used as a decent source of alpha particles.

It’s been a while since we’ve seen a Peltier cloud chamber build around here, which is too bad because they’re great tools for engaging young minds as well as for discovery. And if you use one right, it just might make you as famous as your mother.

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Irène Joliot-Curie and Artificial Radioactivity

When Marie and Pierre Curie discovered the natural radioactive elements polonium and radium, they did something truly remarkable– they uncovered an entirely new property of matter. The Curies’ work was the key to unlocking the mysteries of the atom, which was previously thought to be indivisible. Their research opened the door to nuclear medicine and clean energy, and it also led to the development of nuclear weapons.

Irène Joliot-Curie, her husband Frédéric, and many of their contemporaries were completely against the use of nuclear science as a weapon. They risked their lives to guard their work from governments hell-bent on destruction, and most of them, Irène included, ultimately sacrificed their health and longevity for the good of society. Continue reading “Irène Joliot-Curie and Artificial Radioactivity”

Solar Power For Chernobyl’s Second Generation of Electricity

When featuring cool hacks repurposing one thing for something else, we prefer to focus on what we could get our hands on and replicate for ourselves. Not this one, though, as nobody else has the misfortune of being responsible for 2,000 square kilometers (772 square miles) of radioactive contaminated land like the government of Ukraine. Trying to make the best of what they have, they’ve just launched a pilot program working to put up solar power farms inside the Chernobyl Exclusion Zone.

This is sure to invite some jokes in the comments section, but the idea has merit. Thirty years of weather has eroded the worst aftermath of the Chernobyl explosion. That area is no longer immediately lethal and people have been making short visits. Spanning from safety inspectors, to scientists, to curious adventurers with questionable judgement making television shows. Supposedly, by following rules on what not to do, it’s possible to keep radiation exposure of a short visit down to the level experienced by frequent fliers. But that’s still too much radiation for long-term stay. That means no homes, office parks, or factories. No agriculture either, as plants and animals grown in the area should not be eaten.

So what’s left? That’s what Ukraine has been struggling with, as it tried to figure out something positive to offset the headaches of monitoring the area.

Well, next to the defunct power plant is the electric distribution infrastructure it used to feed into, and photovoltaic power generation requires little human oversight. Some maintenance will be required, but hopefully someone has worked out how to keep maintenance workers’ cumulative exposure to a minimum. And if this idea pans out, clean renewable energy would start flowing from the site of one of the worst ecological disasters of our era. That makes it a worthwhile hack on a grand scale.

[via Gizmodo]

Global Thermonuclear War: Tweeted

[Andreas Spiess] did a video earlier this year about fallout shelters. So it makes sense now he’s interested in having a Geiger counter connected to the network. He married a prefabricated counter with an ESP32. If it were just that simple, it wouldn’t be very remarkable, but [Andreas] also reverse-engineered the schematic for the counter and discusses the theory of operation, too. You can see the full video, below.

We often think we don’t need a network-connected soldering iron or toaster. However, if you have a radiological event, getting a cell phone alert might actually be useful. Of course, if that event was the start of World War III, you probably aren’t going to get the warning, but a reactor gas release or something similar would probably make this worth the $50.

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