Powerful Crossbow Is Almost Entirely 3D Printed

January 12, 2016 by Dan Maloney 21 Comments

As it turns out, it’s not feasible to print an entire crossbow yet. But [Dan]’s crossbow build does a good job of leveraging what a 3D printer is good at. Most of the printed parts reside in the crossbow’s trigger group, and the diagrams in the write-up clearly show how the trigger, sear and safety all interact. Particularly nice is the automatic nature of the safety, which is engaged by drawing back the string. We also like the printed spring that keeps the quarrel in place on the bridle, and the Picatinny rail for mounting a scope. Non-printed parts include the aluminum tubes used in the stocks, and the bow itself, a composite design with fiberglass rods inside PVC pipe. The video below shows the crossbow in action, and it looks pretty powerful.

Actually, we’ll partially retract our earlier dismissal of entirely 3D-printed crossbows, but [Dan]’s version is a lot more practical and useful than this model. And for a more traditional crossbow design, check out this entirely hand-made crossbow.

Continue reading “Powerful Crossbow Is Almost Entirely 3D Printed” →

What Can Happen When You Do Try This At Home

December 28, 2015 by Elliot Williams 25 Comments

In somewhat of a countdown format, [John McMaster] looked back over the last few years of projects and documented the incidents he’s suffered (and their causes) in the course of doing cool stuff.

[John] starts us off easy — mis-wiring and consequently blowing up a 400V power supply. He concludes “double-check wiring, especially with high power systems”. Other tips and hazards involve situations in which we seldom find ourselves: “always check CCTV” before entering the experiment chamber of a cyclotron to prevent getting irradiated. Sounds like good advice.

[John] also does a lot of IC decapping, which can involve both heat and nasty acids. His advice includes being ready for large spills with lots of baking soda on hand, and he points out the need to be much more careful with large batches of acid than with the usual smaller ones. Don’t store acid in unfamiliar bottles — all plastics aren’t created equal — and don’t store any of it in your bedroom.

The incidents are listed from least to most horrible, and second place goes to what was probably a dilute Hydrofluoric acid splash. Keyword: necrosis. First place is a DIY Hydrochloric acid fabrication that involves, naturally, combining pure hydrogen and chlorine gas. What could possibly go wrong?

Anyway, if you’re going to do “this” at home, and we know a bunch of you are: be careful, be protected, and be prepared.

Thanks [J. Peterson] for the tip!

Killed By A Machine: The Therac-25

October 26, 2015 by Adam Fabio 156 Comments

The Therac-25 was not a device anyone was happy to see. It was a radiation therapy machine. In layman’s terms it was a “cancer zapper”; a linear accelerator with a human as its target. Using X-rays or a beam of electrons, radiation therapy machines kill cancerous tissue, even deep inside the body. These room-sized medical devices would always cause some collateral damage to healthy tissue around the tumors. As with chemotherapy, the hope is that the net effect heals the patient more than it harms them. For six unfortunate patients in 1986 and 1987, the Therac-25 did the unthinkable: it exposed them to massive overdoses of radiation, killing four and leaving two others with lifelong injuries. During the investigation, it was determined that the root cause of the problem was twofold. Firstly, the software controlling the machine contained bugs which proved to be fatal. Secondly, the design of the machine relied on the controlling computer alone for safety. There were no hardware interlocks or supervisory circuits to ensure that software bugs couldn’t result in catastrophic failures.

The case of the Therac-25 has become one of the most well-known killer software bugs in history. Several universities use the case as a cautionary tale of what can go wrong, and how investigations can be lead astray. Much of this is due to the work of [Nancy Leveson], a software safety expert who exhaustively researched the incidents and resulting lawsuits. Much of the information published about the Therac (including this article) is based upon her research and 1993 paper with [Clark Turner] entitled “An Investigation of the Therac-25 Accidents”. [Nancy] has since published updated information in a second paper which is also included in her book.

Continue reading “Killed By A Machine: The Therac-25” →

Retrotechtacular: Robots, Robots Everywhere, With Kitschy Pronunciation

August 11, 2015 by Kristina Panos 17 Comments

One of the great things about the human intellect is that we have the ability to build machines of varying complexity to do our bidding. As a major proponent of technology, the Chevrolet automobile corporation once dreamed of a future where the American housewife’s most mundane tasks are handled with the push of a button—one that sets a robot butler into action.

Chevy shows us what this future might look like in this short film, which they presented at the 1940 World’s Fair. A housewife’s faithful ‘robot’, pronounced throughout the picture as ‘robe-it’, has gone on the fritz. Naturally, she calls for a repairman. We see from the console controller that Roll-Oh the Robe-it can take care of all kinds of housewifely duties: he can answer the door and the phone, wash dishes, clean house, make beds, fetch hats, get dinner, and fix the furnace (and only the furnace). And that SCRAM! function? That’s never explained. We like to think it has to do with getting kids off the lawn, or could be used in conjunction with ‘get door’ to chase away would-be burglars. We get a glimpse of this when Roll-Oh answers the door and scares the daylights out of a young [Gary Sinise*] delivering flowers in a cop uniform.

Roll-Oh’s upper limbs have several Swiss Army knife-like implements in them. He uses a sharp one to cut the ribbon off of the flower box. Upon seeing the flowers, he gives them a gentle misting with his sprayer attachment. Dropped petals are no problem for Roll-Oh. He promptly vacuums them up from the thin industrial sound stage carpet with his big metal feet. Roll-Oh is then tasked with getting dinner. This amounts to him painstakingly opening a couple of cans and lighting candles with the torch hidden in his face.

While Roll-Oh the large ductwork butler is only a dream, Chevy wants you to know that smaller robe-its are all around us already. They’re regulating the heat in our stoves, browning our bread without burning it, and brewing our coffee in cool double-globe glass percolators. These tiny servants are capable of performing other tasks, like shutting off machinery when humans are too close, or sensing heat and engaging fire suppression systems. There is brief mention of something called the Petomat, an automatic dog feeding system which is essentially a bowl of food hidden in a latched box. The latch opens rather violently when the alarm clock connected to it goes off.

Robe-its are also performing more serious tasks, like keeping airplanes level and headed in the right direction. Of course, they’re also abundant in Chevrolet automobiles. A small one in the carburetor administers the proper mix of “gasoline calories and fresh air vitamins” to the engine. It’s rare to get to this level of technical detail, you know. Others watch over the spark, the intake manifold, and the voltage regulation. Up in the cab, friendly robe-its will happily traverse the AM dial at the push of a pre-set.

*Probably not actually [Gary Sinise].

Continue reading “Retrotechtacular: Robots, Robots Everywhere, With Kitschy Pronunciation” →

Caption CERN Contest – Safe Science Is No Accident

June 11, 2015 by Adam Fabio 16 Comments

Week 18 has faded into history, but not before you wrote some great captions! A hearty thanks to all the entrants. Astute reader [jlbrian7] has done it again! He’s uncovered the story behind this image. The woman in this photo is manually analyzing photographs of charged particles taken in a bubble chamber. He linked to an article from Fermilab, and to a 1971 film about Gargamelle, CERN’s largest bubble chamber at the time. The film is well worth a watch. It’s aimed at the layman, explaining the design, construction, and operation of bubble chambers. The photo scanning section starts at 14:40. The video has plenty of “1970’s-isms”, such as referring to the women analyzing the photographs as “scanning girls”. The filmmaker even bookend the section with an actual scanned girl – a possibly NSFW (by today’s standards) ASCII art printout of a nude pin-up model, as printed by a Control Data Corporation supercomputer.

The Funnies:

“Tabatha, the dungeon master, plots tonight’s dungeon and dragons game inside the exploded atom.”- [LloydTCannonIII]
“CERN, the only place you can watch Netflix on the same table that you eat lunch and plot global domination. Muwahahaha!” – [Joshua]
“They take Kerbal Space Program very serious at CERN. Here you can see the first interactive real time orbital view display.” – [haxtormoogle]

This week’s winner is [Jarrett] with “Friday night is Missile Command night in the lab. It’s a serious event”

We’re giving away two prizes this week – one to [jlbrian7] for his research on this and other CERN images, and one to [Jarrett] for his winning caption! Congrats to both of you. Enjoy your Logic Pirates From The Hackaday Store!

Week 19

Just about every workplace has to worry about safety. Many companies have a safety team that is trained to handle emergencies and help patients until proper medical technicians arrive. In a typical office environment this training is pretty easy, but what if you’re working on the bleeding edge of science? CERN’s safety team trains for everything, including badly burned hands and partially removed eyeballs. Don’t worry, these are just simulated injuries, which is probably why this CERN scientist is so calm, even smiling for the photo! CERN’s medical room also appears to be well stocked – with a full skeleton, and no less than four different types of fire extinguishers.

So, even though we already have a pretty good idea of what is going on in this photo (and the accompanying album), we’re sure you’ll come up with some great captions. Have at it!

This week’s prize is a Lightblue Bean from The Hackaday Store. Add your humorous caption as a comment to this project log. Make sure you’re commenting on the contest log, not on the contest itself (or on this post).

As always, if you actually have information about the image or the people in it, let CERN know on the original image discussion page.

Good Luck!

Motion Activated Alarm For Your Bag

January 27, 2015 by Rick Osgood 23 Comments

Many of us carry around a bag with our expensive personal belongings. It can be a pain to carry a bag around with you all day though. If you want to set it down for a while, you often have to try to keep an eye on it to ensure that no one steals it. [Micamelnyk] decided to build a solution to this problem in the form of a motion sensing alarm.

The device is built around a Trinket Pro. The Trinket Pro is a sort of break out board for the ATMega328. It’s compatible with the Arduino IDE and also contains a USB port for easy programming. The Trinket is hooked up to a GY-521 accelerometer, which allows it to detect motion. When the Trinket senses that the device has been moved, it emits a loud high-pitched whine from a piezo speaker.

To arm the device, the user first holds the power button for 3 seconds. Then the user has ten seconds to enter their secret code. This ensures that the device is never armed accidentally and that the user always remembers the code before arming the device. The code is entered via four push buttons mounted to a PCB. The code and code length can both be easily modified in the Trinket software.

Once the code is entered, the status LED will turn solid. This indicates to the user that the device must be placed stationary. The LED will turn off after 20 seconds, indicating that the alarm is now armed. If the bag is moved for more than five seconds at a time, the alarm will sound. The slight delay gives the user just enough time to disarm the alarm. This parameter can also be easily configured via software.

Palatable Pallet Procurement Procedures

October 15, 2014 by Kristina Panos 14 Comments

Wooden pallets are a versatile and widely-available starting point for a multitude of projects. Best of all, they can usually be acquired free of charge. But choose the wrong kind of pallet and you could end up paying dearly. [Eric] has compiled a great deal of useful information about pallets that will help you find ideal candidates and prepare them for whatever project you have in mind, be it a coffee table or a backyard roller coaster.

Pallets come in several styles and loader configurations. Some are made with space between the boards, and others are closed. If you take nothing else away from his article, just remember to look for plain, untinted pallets with no markings and you’ll be fine.

No markings means the pallet was used domestically, so markings aren’t required. Marked pallets from abroad should feature the IPPC logo as well as a treatment code indicating the method used on the material. Debarked (DB), heat treated (HT), and pallets with the European Pallet Association logo (EPAL) are all safe choices. Pallets labeled (MB) were treated with methyl bromide, which is a poisonous fungicide. Colored pallets should be avoided as well. If you find one in a cool color, take a picture of it and find some paint in a similar hue.

Safe pallets can be had from many places ranging from hardware stores to feed and tack supply stores. Find someone you can ask for permission to take pallets—they might even help you load them. Keep some gloves in your trunk to avoid splinters.