Preventing A Mess With The Weller WDC Solder Containment Pocket

Resetting the paraffin trap. (Credit: MisterHW)
Resetting the paraffin trap. (Credit: MisterHW)

Have you ever tipped all the stray bits of solder out of your tip cleaner by mistake? [MisterHW] is here with a bit of paraffin wax to save the day.

Hand soldering can be a messy business, especially when you wipe the soldering iron tip on those common brass wool bundles that have largely come to replace moist sponges. The Weller Dry Cleaner (WDC) is one of such holders for brass wool, but the large tray in front of the opening with the brass wool has confused many as to its exact purposes. In short, it’s there so that you can slap the iron against the side to flick contaminants and excess solder off the tip.

Along with catching some of the bits of mostly solder that fly off during cleaning in the brass wool section, quite a lot of debris can be collected this way. Yet as many can attest to, it’s quite easy to flip over brass wool holders and have these bits go flying everywhere.

The trap in action. (Credit: MisterHW)
The trap in action. (Credit: MisterHW)

That’s where [MisterHW]’s pit of particulate holding comes into play, using folded sheet metal and some wax (e.g. paraffin) to create a trap that serves to catch any debris that enters it and smother it in the wax. To reset the trap, simply heat it up with e.g. the iron and you’ll regain a nice fresh surface to capture the next batch of crud.

As the wax is cold when in use, even if you were to tip the holder over, it should not go careening all over your ESD-safe work surface and any parts on it, and the wax can be filtered if needed to remove the particulates. When using leaded solder alloys, thisĀ  setup also helps to prevent lead-contamination of the area and generally eases clean-up as bumping or tipping a soldering iron stand no longer means weeks, months or years of accumulations scooting off everywhere.

SMD Soldering With Big Iron

You have some fine pitch soldering to do, but all you have on hand is a big soldering iron. What do you do? There are a few possible answers, but [Mr SolderFix] likes to pull a strand from a large wire, file the point down, and coil it around the soldering iron. This gives you a very tiny hot tip. Sure, the wire won’t last forever, but who cares? When it gives up, you can simply make another one.

Many people have done things like this before — we are guilty — but we really liked [Mr Solder Fix’s] presentation over two videos that you can see below. He coils his wire over a form. In his case, he’s using a screwdriver handle and some tape to get to the right size. We’ve been known to use the shanks of drill bits for that purpose, since it is easy to get different sizes.

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DIY Soldering Tweezers, Extra Thrifty

It started when [Mitxela] was faced with about a hundred incorrectly-placed 0603 parts. Given that he already owned two TS101 soldering irons, a 3D printer, and knows how to use FreeCAD (he had just finished designing a custom TS101 holder) it didn’t take long to create cost-effective DIY soldering tweezers.

Two screws allow adjusting the irons to ensure the tips line up perfectly.

The result works great! The TS101 irons are a friction-fit and the hinge (designed using the that-looks-about-right method) worked out just fine on the first try. Considering two TS101 irons are still cheaper than any soldering tweezer he could find, and one can simply undock the TS101s as needed, we call this a solid win.

One feature we really like is being able to precisely adjust the depth of each iron relative to each other, so that the tips can be made to line up perfectly. A small screw and nut at the bottom end of each holder takes care of that. It’s a small but very thoughtful design feature.

Want to give it a try? The FreeCAD design file (and .stl model) is available from [Mitxela]’s project page. Just head to the bottom to find the links.

We’ve seen DIY soldering tweezers using USB soldering irons from eBay but the TS101 has a form factor that seems like a particularly good fit.

Understanding The T12 Style Soldering Iron Tip

Soldering irons and their tips come in a wide range of formats and styles, with the (originally Hakko) T12 being one of the more interesting offerings. This is because of how it integrates not only the tip and heating element, but also a thermocouple and everything else in a self-contained package. In a recent video [Big Clive] decided to not only poke at one of these T12 tips, but also do a teardown.

These elements have three bands, corresponding to the power supply along with a contact for the built-in thermocouple. After a quick trip to the Vise of Knowledge, [Clive] allows us a glimpse at the mangled remnants of a T12, which provides a pretty good overview of how these tips are put together.

Perhaps unsurprisingly, most of the length is a hollow tube through which the wires from the three contacts run. These power the ceramic heating element, as well as provide the soldering iron handle access to the thermocouple that’s placed near the actual tip.

With a simple diagram [Clive] explains how these T12 elements are then used to regulate the temperature, which isn’t too distinct from the average soldering iron with ceramic heating element, but it’s still nice to have it all integrated rather than having to try to carefully not damage the ceramic heater while swapping tips with the average soldering iron.

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A Cordless Soldering Iron With A Difference

Many decades ago, when soldering was an activity more often associated with copper fabrication than with electronics, a soldering iron would have been a large lump of copper on a shaft with a wooden handle. You would heat it in a gas flame, and use its pointed end for your soldering. Electric irons have made this a thing of the past, but the basic idea is still one with some merit. [Shake the Future] is here with a modern take on such an iron, one that is heated in the microwave oven.

The business end of the iron is a normal soldering iron bit, but behind it is a piece of sintered silicon carbide wrapped in ceramic fibre and covered with Kapton tape and a high-temperature-resin 3D printed shield. On the back of that is a 3D-printed handle. The whole thing is put in the microwave oven for a few tens of seconds to heat to temperature, and thereafter, you have however long the thermal mass of the silicon carbide holds the temperature in which to do your soldering.

It’s an interesting idea that we can see has some use in situations where you need an iron for a quick job away from your bench but within reach of the kitchen. We like the lateral thinking, and it’s certainly fascinating to see the construction. But in an age of USB-C power packs and irons we have more convenient soldering on the go, so we’re not sure how useful it would be to us.

Silicon carbide is an interesting material, it’s not the first time we’ve written about it being used in a high temperature application.

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It’s A Soldering Iron! It’s A Multimeter! Relax! It’s Both!

Imagine this. A young person comes to you wanting to get started in the electronic hobby. They ask what five things should they buy to get started. Make your list. We’ll wait. We bet we can guess at least two of your items: a multimeter, and a soldering iron. [LearnElectroncsRepair] recently showed us a review of the Zotek Zoyi ZT-N2 which is a soldering iron and a multimeter in one unit. You can watch the video review below.

Honestly, when we heard about this, we didn’t think much of the combination. It doesn’t seem like having your probe get red hot is a feature. However, the probe tip replaces the soldering iron tip, so you are either soldering or measuring, but not both at the same time.

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Review: IFixit’s FixHub May Be The Last Soldering Iron You Ever Buy

Like many people who solder regularly, I decided years ago to upgrade from a basic iron and invest in a soldering station. My RadioShack digital station has served me well for the better part of 20 years. It heats up fast, tips are readily available, and it’s a breeze to dial in whatever temperature I need. It’s older than both of my children, has moved with me to three different homes, and has outlived two cars and one marriage (so far, anyway).

When I got this, Hackaday still used B&W pictures.

As such, when the new breed of “smart” USB-C soldering irons started hitting the scene, I didn’t find them terribly compelling. Oh sure, I bought a Pinecil. But that’s because I’m an unrepentant open source zealot and love the idea that there’s a soldering iron running a community developed firmware. In practice though, I only used the thing a few times, and even then it was because I needed something portable. Using it at home on the workbench? It just never felt up to the task of daily use.

So when iFixit got in contact a couple weeks back and said they had a prototype USB-C soldering iron they wanted me to take a look at, I was skeptical to say the least. But then I started reading over the documentation they sent over, and couldn’t deny that they had some interesting ideas. For one, it was something of a hybrid iron. It was portable when you needed it to be, yet offered the flexibility and power of a station when you were at the bench.

Even better, they were planning on putting their money where their mouth is. The hardware was designed with repairability in mind at every step. Not only was it modular and easy to open up, but the company would be providing full schematics, teardown guides, and spare parts.

Alright, fine. Now you’ve got my attention.

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