Exploring Cheap Tantalum Caps Of Mysterious Provenance

July 22, 2024 by Dan Maloney 25 Comments

We’ve all heard about the perils of counterfeit chips, and more than a few of us have probably been bitten by those scruple-free types who run random chips through a laser marker and foist them off as something they’re not. Honestly, we’ve never understood the business model here — it seems like the counterfeiters spend almost as much time and effort faking chips as they would just getting the real ones. But we digress.

Unfortunately, integrated circuits aren’t the only parts that can be profitably faked, as [Amateur Hardware Repair] shows us with this look at questionable tantalum capacitors. In the market for some tantalums for a repair project, the offerings at AliExpress proved too tempting to resist, despite being advertised alongside 1,000 gram gold bars for $121 each. Wisely, he also ordered samples from more reputable dealers like LCSC, DigiKey, and Mouser, although not at the same improbably low unit price.

It was pretty much clear where this would be going just from the shipping. While the parts houses all shipped their tantalums in Mylar bags with humidity indicators, with all but LCSC including a desiccant pack, the AliExpress package came carefully enrobed in — plastic cling wrap? The Ali tantalums were also physically different from the other parts: they were considerably smaller, the leads seemed a little chowdered up, and the package markings were quite messy and somewhat illegible. But the proof is in the testing, and while all the more expensive parts tested fine in terms of capacitance and equivalent series resistance, the caps of unknown provenance had ESRs in the 30 milliohm range, three to five times what the reputable caps measured.

None of this is to say that there aren’t some screaming deals on marketplaces like AliExpress, Amazon, and eBay, of course. It’s not even necessarily proof that these parts were in fact counterfeit, it could be that they were just surplus parts that hadn’t been stored under controlled conditions. But you get what you pay for, and as noted in the comments below the video, a lot of what you’re paying for at the parts houses is lot tracebility.

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Hackaday Links: May 26, 2024

May 26, 2024 by Dan Maloney 5 Comments

Another day, another crop of newly minted minimal astronauts, as Blue Origin’s New Shepard made a successful suborbital flight this week. Everything seemed to go according to plan, at least until right at the end, when an “unexpected foliage contingency” made astronaut egress a little more complicated than usual. The New Shepard capsule had the bad taste to touch down with a bit of West Texas shrubbery directly aligned with the hatch, making it difficult to find good footing for the platform used by the astronauts for the obligatory “smile and wave” upon exiting. The Blue Origin ground crew, clad in their stylish black and blue outfits that must be murderously impractical in the West Texas desert, stamped down the brush to place the stairway, but had a lot of trouble getting it to sit straight. Even with the impromptu landscaping, the terrain made it tough to get good footing without adding random bits of stuff to prop up one leg, an important task considering that one of the new astronauts was a 90-year-old man. It seems pretty short-sighted not to have adjustable legs on the stairway, but there it is.

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Hackaday Links: June 25, 2023

June 25, 2023 by Dan Maloney 15 Comments

Is it really a dystopian future if the robots are radio-controlled? That’s what came to mind reading this article on a police robot out of Singapore, complete with a breathless headline invoking Black Mirror, which is now apparently the standard by which all dystopias are to be judged. Granted, the episode with the robo-dogs was pretty terrifying, but it seems like the Singapore Police Force has a way to go before getting to that level. The bot, which has been fielded at Changi Airport after extensive testing and seems to be completely remote-controlled, is little more than a beefy telepresence robot. At 5.5 feet (1.7 meters) tall, the bot isn’t terribly imposing, although it apparently has a mast that can be jacked up another couple of feet, plus there are lights, sirens, and speakers that can get the message across. Plus cameras, of course; there are always cameras. The idea is to provide extra eyes to supplement foot patrols, plus the potential to cordon off an incident until meatspace officers arrive. The buzzword game here is weak, though; there’s no mention of AI or machine learning at all. We have a feeling that when the robots finally rise up, ones like this will be left serving the drinks.

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Hackaday Links: February 26, 2023

February 26, 2023 by Dan Maloney 32 Comments

It’s probably safe to say that most of us have had enough of the Great Balloon Follies to last the rest of 2023 and well beyond. It’s been a week or two since anything untoward was spotted over the US and subsequently blasted into shrapnel, at least that we know of, so we can probably put this whole thing behind us.

But as a parting gift, we present what has to be the best selfie of the year — a photo by the pilot of a U-2 spy plane of the balloon that started it all. Assuming no manipulation or trickery, the photo is remarkable; not only does it capture the U-2 pilot doing a high-altitude flyby of the balloon, but it shows the shadow cast by the spy plane on the surface of the balloon.

The photo also illustrates the enormity of this thing; someone with better math skills than us could probably figure out the exact size of the balloon from the apparent size of the U-2 shadow, in fact.

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RIP John Birkett, Parts Vendor Extraordinaire

May 20, 2022 by Jenny List 53 Comments

It is with sadness that we note the passing of John Birkett, proprietor of the legendary eponymous surplus radio and electronics store on an unassuming street in the British city of Lincoln, at the age of 93. He has been a fantastic source of esoteric parts and electronic assemblies for many decades, and though many of you from beyond where this is being written may never have heard of him the chances are that if you follow electronics enthusiasts from the UK you will have unwittingly seen parts which passed through his hands.

A typical Birkett advert from 1986 — Gateway to a world of wonders: a typical Birkett advert from 1986.

There was a time when surplus stores were a relatively common sight, given their window of opportunity by the huge quantity of post-war and Cold War military gear at knock-down prices. My town had one when I was a kid, but though it sold its share of electronic goodies it was more of a place for sturdy olive green outdoor wear or all the 1930s British military uniform items you might ever need. J. Birkett was different, as a purely electronics store the shop rapidly became the go-to place for both the most necessary and the most unexpected of parts.

His motto was “Not a piece of junk in sight”, and though as with much surplus equipment there is plenty of junk to be found it was his eye in managing to stock the junk which was most interesting and useful that made his selection special. Such was its reach that most of his customers including me never made it to Lincoln and the store itself, instead we came to him through his mail-order business and attendance at radio rallies. I fondly remember the anticipation of receiving a Birkett parcel, and I still have plenty of parts that came from him. An FM tuner converted for use as a 2 meter receiver is still in a box somewhere, and I’m pretty certain my storage unit still holds a pair of Pye Cambridge VHF transceivers he supplied.

According to Google the shop remains open, and we hope that state of affairs will continue. Surplus may not be what it once was, but we thank John Birkett for what he gave to generations of British hardware hackers. May he rest in peace.

Header image: Oliver Mills, (CC BY-SA 2.0).

Mystery Box Gives Up Its Patented Secrets

January 31, 2021 by Al Williams 21 Comments

[CuriousMarc] likes to go to surplus stores even though there are fewer of them around. On a recent trip, he found a box that had some parts he thought would work for a temperature controller project. It was marked Dial-A-Level and proudly proclaimed that it had a patent pending. The box was from the 1970s and [Marc] was wondering what the device was meant to do.

The device was a bit of a puzzle since it had three oddly-marked probe inputs. A search through the patent database revealed the device was a “capacitance probe for detecting moisture with very long cables.” The idea was to create a capacitor at the end of the cable and use the liquid as a dielectric. The sensor creates a 10 kHz sine wave it uses to excite the probe and an op amp measures the relative capacitive reactance of the probe versus a reference capacitor. The rest of the circuit is a comparator that reacts when the level is at a threshold.

We love seeing the old hand-drawn boards from that era. Component designations are in copper and there’s no solder mask visible. There was a clever application of a silicon controlled rectifiers and a relay to create a type of flip flop, that [Marc] explains.

Interestingly, the company that made the device, Expo Instruments, is still around and [Marc] contacted them. The actual patent holder replied and was amazed that [Marc] had possession of this antique. You can only wonder if anything you build today will wind up on whatever passes for YouTube three or four decades from now.

Capacitive sensing is quite versatile. Of course, there are many other ways to sense liquid level, too.

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Rolling Your Own LED Matrix Driver, With Copper Foil Tape To The Rescue

May 30, 2020 by Donald Papp 1 Comment

It all started when [Damien Walsh] got his hands on some surplus LED boards. Each panel contained 100 mini-PCBs hosting a single bright LED that were meant to be to be snapped apart as needed. [Damien] had a much better idea: leave them in their 20×5 array and design a driver allowing each LED to be controlled over WiFi. He was successful (a brief demo video is embedded down below after the break) and had a few interesting tips to share about the process of making it from scratch.

The first hurdle he ran into was something most of us can relate to; it’s difficult to research something when one doesn’t know the correct terms. In [Damien]’s case, his searches led him to a cornucopia of LED drivers intended to be used for room lighting or backlights. These devices make a large array of smaller LEDs act like a single larger light source, but he wanted to be able to individually address each LED.

Eventually he came across the IS32FL3738 6×8 Dot Matrix LED Driver IC from ISSI which hit all the right bases. Three of these would be enough to control the 100-LED panel; it offered I2C control and even had the ability to synchronize the PWM of the LEDs across multiple chips, so there would be no mismatched flicker between LEDs on different drivers. As for micontroller and WiFi connectivity, we all have our favorites and [Damien] is a big fan of Espressif’s ESP32 series, and used the ESP32-WROOM to head it all up.

LED pads bridged to copper tape, with Kapton (polyimide) tape insulating any crossovers.

The other issue that needed attention was wiring. Each of the LEDs is on its own little PCB with handy exposed soldering pads, but soldering up 100 LEDs is the kind of job where a little planning goes a long way. [Damien] settled on a clever system of using strips of copper tape, insulated by Kapton (a super handy material with a sadly tragic history.) One tip [Damien] has for soldering to copper tape: make sure to have a fume extractor fan running because it’s a much smokier process than soldering to wires.

A 3D-printed baffle using tracing paper to diffuse the light rounds out the device, yielding a 20 x 5 matrix of individually-controlled rectangles that light up smoothly and evenly. The end result looks fantastic, and you can see it in action in the short video embedded below.

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