Hackaday Prize Entry: A Low-Cost Robot Arm

May 13, 2016 by Brian Benchoff 10 Comments

Robot arms are cool, and to judge from the SCARA arms and old Heathkit robots tucked away in a cupboard of every computer science department in every university in the world, they’re still remarkably educational. You can learn a lot about control systems with a robot arm, or you could build a clone of the old Radio Shack Armatron; either way, you’re doing something very cool. Right now, there aren’t many educational robot arms available, and the ones you can get are tiny. For [Jonathan]’s Hackaday Prize project, he’s building a low-cost robot arm with a one meter reach.

There’s a reason you won’t find many large, low-cost robot arms: the square cube law. An ant can carry many times its own body weight, but if you scaled that ant up to the size of a human, its legs couldn’t support itself. Likewise, a small, handheld robot arm will work perfectly well with hobby servos, but scaling this up requires big heavy stepper motors.

Continue reading “Hackaday Prize Entry: A Low-Cost Robot Arm” →

You Can And Should Build Something For The Hackaday Prize

May 13, 2016 by Brian Benchoff 6 Comments

For the third year in a row, we’re running the greatest hardware challenge on the planet. It’s the Hackaday Prize, a contest to build something that matters. We’re giving away $300,000 to people who build something that solves a problem. We’ve already awarded $1000 to 20 lucky hackers for the first challenge in the Hackaday Prize — and we’re doing that every 5 weeks this summer! Now it’s your turn. You, too can build something for the Hackaday Prize. It doesn’t have to be complex. All it has to do is solve a problem.

Think building something that solves a problem is too hard? Not true. Last year, [Kate Reed], a high school student, built a device that makes a wheelchair much easier. Her device, the Hand Drive, allows anyone in a wheelchair to use a rowing motion to move forward, instead of pulling themselves by the rim of the chair. It is perhaps the most clever and elegant device we’ve ever seen; it’s basically a ratchet that bolts onto a wheelchair, and if wheelchairs were around five hundred years ago, the Hand Drive would bolt right on to those antique chairs. For her entry, [Kate] was a finalist for last year’s Hackaday Prize, gave a talk at the Hackaday Supercon, and demonstrated her device to the president in the White House.

Is the simple tech behind a ratcheting wheelchair attachment not cool enough? Here’s a device that tells you to sit up. This device is just a few bits of electronics mounted to a chair that tells you to get up and walk around every hour or so. Deep vein thrombosis isn’t a joke, and for this entry to last year’s Hackaday Prize, [electrobob] was one of the 100 creators that made it to the finals.

Your project for the Hackaday Prize doesn’t need to be complex. It doesn’t need to be complicated, and you don’t need to invest months of work into your entry. All you need to do is build something that matters.

If you have an idea for a project that solves a problem, start your project now. There’s nothing to lose, and we’re giving away $300,000 in prizes for people who build something that matters.

The HackadayPrize2016 is Sponsored by:

Hackaday Prize Entry: Powering A Pi From A Battery

May 11, 2016 by Moritz Walter 28 Comments

Knocking a microcontroller into sleep mode and waking it up on demand or in intervals is common practice in many low power applications, enabling devices to stay in operation for years on a single coin cell battery. Since there are tons of applications where you might want to do similar things with a Raspberry Pi, [Patrick Van Oosterwijck] created the LiFePO4wered/Pi. The module that snaps on to eight GPIO pins of a Pi, extending it by a long life LiFePO4 battery, a charging regulator, and a proper power management. Obviously, it also makes a great UPS.

[Patrick] realized this project by expanding his already available and equally useful LiFePO4wered/USB charging regulator module by a low power MSP430G2131 microcontroller and a load switch. A daemon on the Raspberry Pi speaks to the module over I2C, allowing you to schedule a wake-up timer, let your Pi autoboot after a power outage or just read out the current battery voltage through a command line tool. Once the Pi is safely shut down, the microcontroller will also go to sleep, resulting in a standby current of 8 uA for the whole system. Together with the 500 mAh LiFePo4 cell, that’s theoretically low enough to send your Pi-ncess into a seven-year-long sleep.

LiFePO4wered/Pi is not only good for sleeping, though. [Patrick’s] runtime tests show, that the 500 mAh cell will power a Raspberry Pi Zero and a WiFi dongle for about two hours. Because the Raspberry Pi and many USB peripherals won’t complain when only 3.2 V are present on the VBUS, [Patrick] was able to squeeze out even more runtime by dismissing the boost converter from the design and driving the Pi directly from the battery voltage. If that worries you, you can either read a detailed explanation on why that works so well or just have a look at the more compliant 5 V version.

Eventually, [Patrick] used his module to create a Raspberry Pi time-lapse camera. A little script lets the Pi take a picture on boot up, set a wake-up timer and go back to sleep again. Safely enclosed in a waterproof electric box and deployed into the wild, the camera took 120 pictures on a single charge.

We’re sure the module will find it’s way into many cool projects and we’re counting the hours until we can get one in [Patrick’s] tindie store. Until then, enjoy the time-lapse video:

The HackadayPrize2016 is Sponsored by:

Hackaday Prize Entry: You Can Do Anything With A Bunch Of NANDs

May 10, 2016 by Brian Benchoff 6 Comments

Every few years, someone on the Internet builds a truly homebrew CPU. Not one built with a 6502, Z80, or a CPU from the 80s, either: one built completely out of 74-series logic chips or discrete transistor. We’re lucky enough to have [Alexander] document his build on Hackaday.io, and even luckier to have him enter it into this year’s Hackaday Prize. It’s an 8-bit computer built completely out of NAND gates.

Computers are just logic, and with enough NAND gates, you can do anything. That’s exactly what [Alex] is doing with this computer. It’s built entirely out of 74F00 chips – a ‘fast’ version of the ubiquitous quad 2-input NAND chip. The architecture of this computer borrows from the best CPUs of the 70s and 80s. The ALU is only four bits, like the Z80, but also uses the 6502 technique where the borrow is an inverted carry. It’s a small instruction set, a 2-stage pipeline, and should be able to compute one million instructions per second.

Designing a CPU is one thing, and thanks to Logisim, this is already done. Constructing a CPU is another matter entirely. For this, [Alex] is going for a module and backplane approach, where the ALU is constructed of a few identical modules tied together into a gigantic motherboard. [Alex] isn’t stopping at a CPU, either: he has a 16-byte ROM that’s programmed by plugging diodes into holes.

It’s an amazingly ambitious project, and for entering this project into the 2016 Hackaday Prize, [Alex] already netted himself $1000 and a trip to the final round of competition.

The HackadayPrize2016 is Sponsored by:

Hackaday Prize Entry: A Programmable Calculator With Nixie Tubes

May 9, 2016 by Brian Benchoff 21 Comments

For [Robert]’s entry into The Hackaday Prize, he’s starting off with some basic questions. What’s better than a Nixie tube? More Nixies. What’s better than a calculator? An RPN calculator. What do you get when you combine the two? A calculator that is absurdly large, even by 1970s desk calculator standards, uses a lot of power, and takes up too much space. Sounds good to us.

Nixies, at least when there are a lot of them, are tricky devices. They only draw about 50mA of current, but they only light up when above 150V. That’s only about seven watts, and it’s easy enough for the Arduino-heads out there to build a circuit to drive a few Nixies for a clock. Driving dozens of Nixies is a bit harder. For [Robert]’s RPN calculator, he’s estimating a little under 50W of power being dumped into this calculator.

With the considerable power considerations taken care of, [Robert] turned his attention to the display board. This is going to be a very impressive build, with 80 IN-12B tubes organized in four stack levels of twenty tubes each. The tubes will be controlled with the Maxim MAX6922 VFD driver. This chip has a serial interface, which means it’s relatively easy to have any microcontroller blink these tubes. And of course, it does double-duty as a clock.

The HackadayPrize2016 is Sponsored by:

Hackaday Prize Entry: A Cheaper Soldering Solution

May 7, 2016 by Brian Benchoff 32 Comments

Everyone goes through a few phases during their exploration of electrons, and nowhere is this more apparent than the choice of soldering iron. The My First Soldering Iron™ is an iron that plugs directly into the wall, and doesn’t have temperature control. They’re cheap, and electronics isn’t for everyone, giving the quitters the opportunity to take up woodburning as a hobby. The next step up is a temperature controlled iron, probably an Aoyue or Hakko. The best soldering iron? You’re looking at a Metcal or Weller, and your wallet will become a few hundred dollars lighter.

Your My First Soldering Iron™ need not be terrible, though. For his project for The Hackaday Prize, [HP] is working on a soldering iron that is cheap, accurate, and uses the very nice Weller RT tips. No, it’s not as good as a Metcal or proper Weller, but it’s good enough for some fine soldering work and will give the Aoyues and Hakkos a run for their money.

If price is a reasonable measure of the quality of a soldering iron, the irons that use these Weller RT tips are the best irons around. The tips, though, are pretty cheap: about $30, which gets you a heater and thermistor and not much else. There have been numerous reverse engineering efforts for this iron ([1] and [2]), and even a few Arduino-based circuits that replicate the functionality of the Weller base unit.

[HP] is going in a different direction to heat these iron tips. Instead of building a big box to hold the electronics, he’s building everything into the handle of the soldering iron. With brains donated from an ATMega168, a few op-amps, MOSFETS, and a single power jack, [HP] can heat up this soldering iron tip in a compact, hand-held unit.

For his Hackaday Prize entry, [HP] did a rundown of soldering pen in a video. You can check that out below.

Continue reading “Hackaday Prize Entry: A Cheaper Soldering Solution” →

Hackaday Prize Entry: Optical Experiments Using Low Cost Lasercut Parts

May 6, 2016 by Anool Mahidharia 14 Comments

Experimenting with optics can be great fun and educational. Trouble is, a lot of optical components are expensive. And other support paraphernalia such as optical benches, breadboards, and rails add to the cost. [Peter Walsh] and his team are working on designing a range of low-cost, easy to build, laser cut optics bench components. These are designed to be built using commonly available materials and tools and can be used as low-cost teaching tools for high-schools, home experimenters and hacker spaces.

They have designed several types of holders for mounting parts such as lasers, lenses, slits, glass slides, cuvettes and mirrors. The holder parts are cut from ¼ inch acrylic and designed to snap fit together, making assembly easy. The holders consist of two parts. One is a circular disk with three embedded neodymium magnets, which holds the optical part. The other is the base which has three adjustment screws which let you align the optical part. The magnets allow the circular disk to snap on to the screws on the base.

A scope for improvement here would be to use ball plunger screws instead of the regular ones. The point contact between the spherical ball at the end of the screw and the magnet can offer improved alignment. A heavy, solid table with a ferrous surface such as a thick sheet of steel can be used as a bench / breadboard. Laser cut alignment rods, with embedded magnets let you set up the various parts for your experiment. There’s a Wiki where they will be documenting the various experiments that can be performed with this set. And the source files for building the parts are available from the GitHub repository.

Check out the two videos below to see how the system works.

Continue reading “Hackaday Prize Entry: Optical Experiments Using Low Cost Lasercut Parts” →