USB-C Cable Tester Is Compact And Affordable

August 11, 2023 by Chris Lott 32 Comments

We’ve all been bitten before by USB cables which were flaky, built for only charging, or just plain broken. With the increased conductor count and complexity of USB Type C, there are many more ways your cable can disappoint you. Over in Austria, [Peter Traunmüller] aka [petl] has designed the C2C caberQU USB C cable tester. This small PCB tester checks every wire on the cable, including the shield, and both connector orientations. He also makes a version for testing USB A to C cables (see video below the break).

Automatic cable testers are often associated with factory production, where you want to test a large quantity of cables quickly and automatically, and are priced accordingly. But this project makes it affordable and easy for anyone to test single cables in a home lab or small office.

The tester only checks for basic continuity, but that should solve a majority of USB-C cable problems. All the documentation for this tester is available on the project’s GitHub repository, including Gerbers, schematics, and mechanical details. Or if you’d rather buy one pre-made, [petl] has put them up for sale on Tindie. Continue reading “USB-C Cable Tester Is Compact And Affordable” →

All About USB-C: Example Circuits

August 7, 2023 by Arya Voronova 8 Comments

In the six months that have passed after the last USB-C article has been released, I have thought up a bunch of ways that these articles could have been improved. It’s, of course, normal to have such a feeling — expected, even. I now believe that there’s a few gaps that I could bridge. For instance, I have not provided enough example circuits, and sometimes one schematic can convey things better than a thousand words.

Let’s fix that! I’ll give you schematics for the kinds of USB-C devices you’re actually likely to want to build. I’ll also share a bunch of IC part numbers in this article, but I don’t have an exhaustive collection, of course – if you find more cool ICs that work for USB-C purposes and aren’t mentioned here, please do let us all know in the comments!

Continue reading “All About USB-C: Example Circuits” →

DisplayPort: Tapping The Altmode

July 24, 2023 by Arya Voronova 11 Comments

Really, the most modern implementation of DisplayPort is the USB-C DisplayPort altmode, synonymous with “video over USB-C”, and we’d miss out if I were to skip it. Incidentally, our last two articles about talking USB-PD have given a few people a cool new toy to play with – people have commented on the articles, reached out to me for debugging help, and I’ve even seen people build the FUSB302B into their projects! Hot on the heels of that achievement, let’s reach further and conquer one more USB-C feature – one that isn’t yet openly available for us to hack on, even though it deserves to be.

For our long-time readers, it’s no surprise to see mundane capabilities denied to hackers. By now, we all know that many laptops and phones let you get a DisplayPort connection out of a USB-C port. Given that the USB-C specifications are openly available, and we’ve previously implemented a PD sink using those specifications, you’d expect that we could do DisplayPort with the same ease. Yet, the DisplayPort altmode specification is behind a VESA membership paywall, with a hefty pricetag – a practice of theirs that has been widely criticized, counter to their purpose as a standards organization and having resulted in some of their standards failing.

Not to worry, however – we can easily find an assortment of PDFs giving a high-level overview and some details of the DisplayPort altmode, and here’s my favorite! I also have a device running MicroPython with a FUSB302 chip connected, and a few DisplayPort altmode devices of mine that I can disassemble. This, turns out, is more than enough for us to reverse-engineer our way into an open-source DisplayPort altmode library!

Continue reading “DisplayPort: Tapping The Altmode” →

A loudspeaker with a supercapacitor PCB next to it

Hackaday Prize 2023: Supercapacitors Let Solar Speaker Work In Darkness

July 8, 2023 by Robin Kearey 13 Comments

Solar panels are a great way to generate clean electricity, but require some energy storage mechanism if you also want to use their power at night. This can be a bit tricky for large solar farms that feed into the grid, which require enormous battery banks or pumped storage systems to capture a reasonable amount of energy. It’s much easier for small, handheld solar gadgets, which work just fine with a small rechargeable battery or even a big capacitor. [Jamie Matthews], for instance, built a loudspeaker that runs on solar power but can also work in the dark thanks to two supercapacitors.

The speaker’s 3D-printed case has a 60 x 90 mm² solar panel mounted at the front, which charges a pair of 400 Farad supercaps. Audio input is either through a classic 3.5 mm socket or through the analog audio feature of a USB-C socket. That same USB port can also be used to directly charge the supercaps when no sunlight is available, or to attach a Bluetooth audio receiver, which in that case will be powered by the speaker.

A speaker's passive radiator next to a solar panel — The solar panel sits right next to the passive radiator before both are covered with speaker fabric.

The speaker’s outer shell, the front bezel, and even the passive radiator are 3D-printed and spray-painted. The radiator is made of a center cap that is weighed down by a couple of M4 screws and suspended in a flexible membrane. [Jamie] used glue on all openings to ensure the box remains nearly airtight, which is required for the passive radiator to work properly. Speaker fabric is used to cover the front, including the solar panel – it’s apparently transparent enough to let a few watts of solar power through.

A salvaged three-inch Bose driver is the actual audio source. It’s driven by a TI TPA2013D1 chip, which is a 2.7 W class-D amplifier with an integrated boost converter. This enables the chip to keep a constant output power level across a wide supply voltage range – ideal for supercapacitor operation since supercaps don’t keep a constant voltage like lithium batteries do.

[Jamie] has used the speaker for more than nine months so far and has only had to charge it twice manually. It probably helps that he lives in sunny South Africa, but we’ve seen similar solar audio projects work just fine in places like Denmark. If you’re taking your boombox to the beach, a sunscreen reminder feature might also come in handy.

An ESP32 Dev Board As A Framework Laptop Module

July 1, 2023 by Jenny List 17 Comments

The Framework laptop will no doubt already have caught the eye of more than one Hackaday reader, as a machine designed for upgrade and expansion by its users. One of its key features is a system of expansion modules. The modules are USB-C devices in a form factor that slides into the expansion bays on the Framework Laptop. Framework encourages the development of new modules, which is something [Spacehuhn] has taken on with an ESP32-S3 development board.

The board itself is what you’d expect, the ESP is joined by a multicolor LED and one of those Stemma/Quiik connectors for expansion. The case is handily provided by Framework themselves, and all the files for the ESP32 module can be found in a GitHub repository. We’re guessing it will find application in experimenting with WiFi networks rather than as a standalone microcontroller. Either way, it shows the route for any Framework owners into making their own add-ons. Take a look, we’ve placed the video below the break.

As you might expect we’ve given a lot of coverage to the Framework laptop since its launch, in particular, our colleague [Arya Voronova] is a fan and has shown us many alternative uses for the parts.

Continue reading “An ESP32 Dev Board As A Framework Laptop Module” →

JITX Spits Out Handy USB Cable Tester

May 31, 2023 by Bryan Cockfield 12 Comments

When USB first came on the scene, one of the benefits was that essentially any four conductors could get you to the point where you could send information at 12 Mbps. Of course everything is faster these days, and reaching today’s speeds requires a little bit more fidelity in the cables. This simple tester makes sure that your modern cables are actually up to the task.

One of the design goals of this project is to automate away the task of testing cables or finding one that works, especially before thinking a problem with a device is somewhere in software, spending hours or days debugging, before realizing that it’s actually being caused by a hardware malfunction. The small PCB has two USB-C fittings to plug in both of the ends of a cable to, and between those connectors there is a number of LEDs. Each LED is paired to one the many conductors within the USB cable, and not only does it show continuity of these conductors but it can also show a high resistance connection via a dimly-lit or off-color display from an LED.

One of the other interesting facets of this build is the use of JITX, which is a software-defined electronics CAD tool which allows PCB design to be automated by writing out the requirements of the PCB into code, rather than drawing it manually. It’s worth a look, and a lot of the schematics of this particular project as well as some discussion on this software can be found on the project’s GitHub page. Incidentally, if this tester looks familiar, it’s probably because your’re thinking of the open source hardware USB tester created by [Álvaro Prieto].

GaN Charger Teardown Reveals Value Of This New Technology

March 31, 2023 by Lewin Day 39 Comments

Every so often, a new technology comes along that offers a broad range of benefits over what we already have. Just as lithium-ion batteries have made nickel-cadmium cells boring and old hat, gallium nitride semiconductors are making silicon parts look unimpressive by comparison. [Brian Dipert] looked at what this means in a practical sense by tearing down a GaN phone charger.

The charger in question is a 30 watt USB-C charger produced by Voltme. It cost [Brian] just $10, as prices of GaN hardware have come down significantly as economies of scale have kicked in. The charger measures just 1.2×1.3×1.2 inches, and weighs only 1.5 ounces. That compact size is thanks to GaN semiconductors, which are able to run cooler at higher power levels than their silicon forebearers.

Cracking into the charger required levering open the case. The back panel came off with some work, revealing the mains terminals, which deliver AC power to the PCB inside via the case holding them in contact. Interestingly, the entire circuit inside is filled with an adhesive thermal goop, which helps pass heat from the hottest components to the charger’s case. [Brian] is able to guide us through the circuit, and he identified many of the major components. However, some of the markings on chips were beyond his research skills, and he asks any knowing readers to contribute their own information.

It’s interesting to see just what makes the high-powered compact chargers of today tick. Plus, it’s a hallmark of progress that what was once considered a wonder material can now be had in a $10 commodity phone charger from Amazon. How times change!