aluminium

41 Articles

Is That A Typewriter In Your Pocket Or Are You Just Pleased To See Me?

December 2, 2022 by 16 Comments
Don’t have the right milling tool? Just make one!

[Attoparsec] wondered what if you could carry a typewriter in your pocket, then followed through with that and built one. (Video, embedded below.) Kind of. The plan was to use an existing set of striker bars, but not wanting to destroy a perfectly good typewriter, they realised that you can easily source just the bar set on eBay.

The first problem was that the striker bars are shaped to allow the typewriter mechanism to operate, but that would not make for a compact arrangement. After a spot of straightening in a big vice, and drilling in a custom jig, they were in a suitable state to be arranged inside the case. The casing is milled from a chunk of aluminium, complete with a nice recess to hold an ink-impregnated felt pad. To prevent this pad from drying out when stowed, and to keep the whole thing clear of pocket lint, a U-shaped metal cover was bent from some sheet. This slides into a set of slots that are milled near the edges, in a very satisfying manner. This last bit was causing them a little trouble, so a custom slotting tool was created especially for the job. And a good job was indeed done. The final results look as you might expect from a manual ‘typewriter’ quirky, a bit wonky, but fabulous all the same.

If you have an old typewriter that needs some attention, here’s a quick guide for giving it a once-over. Some of you of a certain age may remember electronic typewriters with some fondness. They died a rapid death, but if you’ve still got one lurking, you could convert it into a Linux terminal for some clackity nostalgic fun.

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Welding Aluminum With A MIG Welder

October 29, 2022 by 37 Comments

Steve Martin had a bit that was like a fake infomercial where he says, “You can be a millionaire and never pay taxes!” The instructions were, “First, get a million dollars. Then,…” [Brandon’s] instructions for how to convert your MIG welder to do aluminum for under $25 is not quite like that, but you do need the right kind of MIG welder to make it work. In particular, you need an actual MIG welder that has a provision to connect external gas. The instructions show a Hobart Handler 140 that meets the criteria and has sufficient power to handle aluminum.

The main task is to replace the liner for the torch. The stock liner is steel which is fine for its intended purpose, but it is too rough for aluminum wire. A PTFE liner is inexpensive and will work fine with the aluminum wire. If you want to do normal welding later, you’ll need to put the original liner back in.

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Nanoparticles Rip Hydrogen From Water

September 5, 2022 by 38 Comments

Hydrogen fuel is promising, and while there’s plenty of hydrogen in the air and water, the problem is extracting it. Researchers have developed a way to use aluminum nanoparticles to rip hydrogen out of water with no additional energy input. It does, however, require gallium to enable the reaction. The reaction isn’t unknown (see the video below), but the new research has some interesting twists.

Aluminum, of course, is cheap and plentiful. Gallium, not so much, but the process allows recovery and reuse of the gallium, so that makes it more cost-effective. There is a patent pending for the process and — of course — the real trick is making the aluminum nanoparticles. But if you have that, this is a simple way to extract hydrogen from water with no extra energy and at room temperature. Since the reaction of creating aluminum oxide and releasing hydrogen with gallium is pretty well-known, it appears the real research here is determining the optimal properties of the aluminum and the ratio of aluminum to gallium.

While gallium isn’t a common item around the typical hacker’s workshop — unless you count the stuff bound up in semiconductors — it isn’t that expensive and it is relatively easy to handle. Hydrogen, though, not so much — so if you do decide to use this method to produce hydrogen, be careful!

We’ve seen gallium robots and even an antenna. So if you do get some of the liquid metal, there are plenty of experiments to try.

Dead Solar Panels Are The Hottest New Recyclables

July 19, 2022 by 99 Comments

When it comes to renewable energy, there are many great sources. Whether it’s solar, wind, or something else, though, we need a lot of it. Factories around the globe are rising to the challenge to provide what we need.

We can build plenty of new solar panels, of course, but we need to think about what happens when they reach end of life. As it turns out, with so much solar now out in the field, a major new recycling industry may be just around the corner.

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An Anodiser That Does Gradients

July 2, 2022 by 9 Comments

Anodizing aluminium, the process of electrolytic build up of the metal’s the oxide layer in the presence of dyes to create colored effects, is such a well-established process that we probably all have anodized items within sight. It’s usually an industrial mass-production process that creates a uniform result, but there’s an anodizing machine from a Dutch design studio which promises to place anodized aluminium in a new light. Studio Loop Loop’s Magic Color Machine enacts a small-scale automated anodizing process driven by a microcontroller, and is capable of effects such as gradated colors.

Unfortunately their website is long on marketing and short on technical details, but the basic function of a line of chemical baths with a pulley to lower and lift the item being anodized shouldn’t be too difficult for any Hackaday reader to understand. There’s a short video clip posted on Instagram which also gives some idea. It’s a powerful idea that should lead to some eye-catching work for their studio, but its interest here lies in the techniques it might inspire others to try. We look forward to an open-source version of a gradated anodize. Meanwhile if anodizing takes your fancy, it’s a subject we’ve visited before.

Making Coffee With Hydrogen

October 9, 2021 by 17 Comments

Something of a Holy Grail among engineers with an interest in a low-carbon future is the idea of replacing fossil fuel gasses with hydrogen. There are various schemes, but they all suffer from the problem that hydrogen is difficult stuff to store or transport. It’s not easily liquefied, and the tiny size of its molecule means that many containment materials that are fine for methane simply won’t hold on to it.

[Isographer] has an idea: to transport the energy not as hydrogen but as metallic aluminium, and generate hydrogen by reaction with aqueous sodium hydroxide. He’s demonstrated it by generating enough hydrogen to make a cup of coffee, as you can see in the video below the break.

It’s obviously very successful, but how does it stack up from a green perspective? The feedstocks are aluminium and sodium hydroxide, and aside from the hydrogen it produces sodium aluminate. Aluminium is produced by electrolysis of molten bauxite and uses vast amounts of energy to produce, but since it is often most economic to do so using hydroelectric power then it can be a zero-carbon store of energy. Sodium hydroxide is also produced by an electrolytic process, this time using brine as the feedstock, so it also has the potential to be produced with low-carbon electricity. Meanwhile the sodium aluminate solution is a cisutic base, but one that readily degrades to inert aluminium oxide and hydroxide in the environment. So while it can’t be guaranteed that the feedstock he’s using is low-carbon, it’s certainly a possibility.

So given scrap aluminium and an assortment of jars it’s possible to make a cup of hot coffee. It’s pretty obvious that this technology won’t be used in the home in this way, but does that make it useless? It’s not difficult to imagine energy being transported over distances as heavy-but-harmless aluminium metal, and we’re already seeing a different chemistry with the same goal being used to power vehicles.

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You Can’t Put The Toothpaste Back In The Tube, But It Used To Be Easier

June 24, 2021 by 60 Comments

After five years of research, Colgate-Palmolive recently revealed Australia’s first recyclable toothpaste tube. Why is this exciting? They are eager to share the design with the rest of the toothpaste manufacturers and other tube-related industries in an effort to reduce the volume of plastic that ends up in landfills. It may not be as life-saving as seat belts or the Polio vaccine, but the move does bring Volvo and OG mega open-sourcer Jonas Salk to mind.

Today, toothpaste tubes are mostly plastic, but they contain a layer of aluminum that helps it stay flattened and/or rolled up. So far, multi-layer packaging like this isn’t accepted for recycling at most places, at least as far as Australia and the US are concerned. In the US, Tom’s of Maine was making their tubes entirely out of aluminum for better access to recycling, but they have since stopped due to customer backlash.

Although Colgate’s new tubes are still multi-layered, they are 100% HDPE, which makes them recyclable. The new tubes are made up of different thicknesses and grades of HDPE so they can be easily squeezed and rolled up.

Toothpaste Before Tubes

Has toothpaste always come in tubes? No it has not. It also didn’t start life as a paste. Toothpaste has been around since 5000 BC when the Egyptians made tooth powders from the ashes of ox hooves and mixed them with myrrh and a few abrasives like powdered eggshells and pumice. We’re not sure what they kept it in — maybe handmade pottery with a lid, or a satchel made from an animal’s pelt or stomach.

The ancient Chinese used ginseng, salt, and added herbal mints for flavoring. The Greeks and Romans tried crushed bones, oyster shells, tree bark, and charcoal, which happens to be back in vogue. There is evidence from the late 1700s showing that people once brushed with burnt breadcrumbs.

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