Making Photovoltaic Solar Cells With A Microwave

October 19, 2026 by Maya Posch 3 Comments

Although solar panels may seem like a kind of magic, they’re really quite simple devices, in their silicon form featuring nothing but the p-type silicon wafer and an n-type layer doped with e.g. phosphorus. Because of this simplicity it’s quite possible to make your own solar cells at home using only a few basic, off-the-shelf ingredients and a kiln, which in this recent video by [Dr. Semiconductor] uses a microwave kiln and thus justifies the video’s title.

Even the silicon wafer that you start with can be easily purchased online, though you have to be careful that it’s a bare wafer, without existing etchings on it. On this you need to get a phosphorus-rich layer, which is done by creating a delicious mixture of 1 mL of tetraethyl orthosilicate (TEOS), 0.3 mL of 85 wt% phosphoric acid, 5 mL of ethanol and 0.25 mL of distilled water. After low heat boiling this for 30 minutes, it is spincoated onto the cut square of silicon wafer using a spinning platform, like a PC fan.

Next, you shove the coated silicon into the kiln and put it into the microwave to bake at a fairly low power level for half an hour. In the video it took less than 50% power of the microwave to not melt the silicon, so remember that those microwave kilns get pretty hot.

With the delightful smells of freshly baked silicon now teasing your nostrils, you can then take out the doped silicon to sand or etch off the thin layer of glass that’s formed around the new PV cell. On the clear spots you can now put a gallium-indium contact on the p-type Si side and a wad of indium on the newly doped Si-P side, which are now your contacts for the PV cell.

The full recipe along with many of the issues discussed in the video can also be found on the blog article, though the video conclusion notes that many improvements are still possible. The created PV cell in the video reaches an efficiency of about 5%, but this could be improved through changes like the use of a clean-room, adding an anti-reflection coating and improving the contact with the cell.

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Bending Light To Fit Technology

September 22, 2023 by Bryan Cockfield 3 Comments

Solar power is an excellent way of generating electricity, whether that’s for an off-grid home or for the power grid. With no moving parts maintenance is relatively low, and the downsides of burning fuel are eliminated as well. But as much as it’s revolutionized power generation over the last few decades, there’s still some performance gains to be made when it comes to the solar cells themselves. A team at Stanford recently made strides in improving cell efficiency by bending the properties of sunlight itself.

In order to generate electricity directly from sunlight, a photon with a specific amount of energy needs to strike the semiconductor material. Any photons with higher energy will waste some of that energy as heat, and any with lower energy won’t generate electricity. Previous methods to solve this problem involve using something similar to a prism to separate the light out into colors (or energies) that correlate to specific types of cells calibrated specifically for those colors. This method does the opposite: it changes the light itself to an color that fits the semiconductor material. In short, a specialized material converts the energy from two lower-energy photons into a single higher-energy photon, which then strikes the solar panel to create energy.

By adding these color-changing materials as a layer to a photovoltaic solar panel, the panel can generate more energy with a given amount of light than a traditional panel. The major hurdle, as with any research, is whether or not this will be viable when produced at scale, and this shows promise in that regard as well. There are other applications for these materials beyond photovoltaics as well, and the researchers provide an excellent demonstration in 3D printing. By adding these color-change materials to resin, red lasers can be used instead of blue or ultraviolet lasers to cure resin in extremely specific locations, leading to stronger and more accurate prints.

Agrivoltaics Is A Land Usage Hack For Maximum Productivity

September 7, 2022 by Zoe Skyforest 53 Comments

Land tends to be a valuable thing. Outside of some weird projects in Dubai, by and large, they aren’t making any more of it. That means as we try to feed and power the ever-growing population of humanity, we need to think carefully about how we use the land we have.

The field of agrivoltaics concerns itself with the dual-use of land for both food production and power generation. It’s all about getting the most out of the the available land and available sunlight we have.

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Dead Solar Panels Are The Hottest New Recyclables

July 19, 2022 by Zoe Skyforest 99 Comments

When it comes to renewable energy, there are many great sources. Whether it’s solar, wind, or something else, though, we need a lot of it. Factories around the globe are rising to the challenge to provide what we need.

We can build plenty of new solar panels, of course, but we need to think about what happens when they reach end of life. As it turns out, with so much solar now out in the field, a major new recycling industry may be just around the corner.

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Green Roofs Could Help Improve Solar Panel Efficiency

September 20, 2021 by Zoe Skyforest 83 Comments

There’s been a movement in architecture over the past couple of decades to help tie together large urban developments with plant life and greenery. We’ve seen a few buildings, and hundreds more renders, of tall skyscrapers and large buildings covered in vegetation.

The aesthetic is often a beautiful one, but the idea is done as much for its tangible benefits as for the sheer visual glory. Naturally, there’s the obvious boost from plants converting carbon dioxide into delicious, life-giving oxygen. However, greenery on the roofs of buildings could also help improve the output of solar installations, according to a recent study from Sydney, Australia.

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Is Solar Right For You? Find Out!

September 7, 2019 by Bryan Cockfield 22 Comments

Solar panels are revolutionizing the electric power industry, but not everyone is a good candidate for rooftop solar. Obviously people in extreme northern or sothern latitudes aren’t going to be making a ton of energy during the winter compared to people living closer to the equator, for example, but there are other factors at play that are more specific to each individual house. To find out if any one in particular will benefit from solar panels, [Jake] and [Ryan]’s solar intensity sensor will help you find out.

The long-term intensity tracker is equipped with a small solar panel and a data recording device, properly contained in a waterproof enclosure, and is intended to be placed in the exact location that a potential solar installation will be. Once it has finished gathering data, it will help determine if it makes economical sense to install panels given that the roof slope might not be ideal, landscaping may be in the way, or you live in a climate where it rains a lot in the summer during peak production times.

As we move into the future of cheap, reliable solar panels, projects like this will become more and more valuable. If you’re not convinced yet that photovoltaics are the way of the future, though, there are other ways of harnessing that free solar power.