Southwest Tour: [Mikey Sklar’s] Homestead

August 13, 2012 by Caleb Kraft 6 Comments

While on our southwest tour, we were sure to make some time to go visit [Mikey Sklar]. He’s been a friend of hackaday for a long time, both as a writer and as someone who sends us cool projects. As you may have noticed from some of the posts we’ve done on his projects, [Mikey] lives in the middle of the desert and is attempting to lead a fairly self sustaining life style. He and [Wendy] showed us their gardens, the hot spring on their property,and some cool building materials they’ve utilized. We got to tour [Mikey’s] workshop and check out how his solar system was set up. It was pretty cool seeing “da Pimp” being used to revive old batteries. [Mikey] even mentioned that he’s building in a lot of safeguards in the next revision based on the feedback he got online.

What I really enjoyed about talking with [Mikey] and [Wendy] was that they didn’t act like they had it all figured out. They’re approaching this whole lifestyle as a learning adventure as you can hear when [Mikey] talks about their bees.

Building A Better Kinect With A… Pager Motor?

August 13, 2012 by Brian Benchoff 35 Comments

Fresh from Microsoft Research is an ingenious way to reduce interference and decrease the error in a Kinect. Bonus: the technique only requires a motor with an offset weight, or just an oversized version of the vibration motor found in a pager.

Being the first of its kind of commodity 3D depth sensors, the tracking on a Kinect really isn’t that good. In every Kinect demo we’ve ever seen, there are always errors in the 3D tracking or missing data in the point cloud. The Shake ‘n’ Sense, as Microsoft Research calls it, does away with these problems simply by vibrating the IR projector and camera with a single motor.

In addition to getting high quality point clouds from a Kinect, this technique also allows for multiple Kinects to be used in the same room. In the video (and title pic for this post), you can see a guy walking around a room filled with beach balls in 3D, captured from an array of four Kinects.

This opens up the doors to a whole lot of builds that were impossible with the current iteration of the Kinect, but we’re thinking this is far too easy and too clever not to be though of before. We’d love to see some independent verification of this technique, so if you’ve got a Kinect project sitting around, strap a motor onto it, make a video and send it in.

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Roomba 4000 Teardown Ready For Your Doomba Build

August 13, 2012 by Brian Benchoff 3 Comments

In addition to getting a haircut, [Dino] spent his week editing an old video of him tearing down a Roomba 4000. These robots can be picked up for just a few dollars on eBay, making them one of the cheapest bodged up robotics dev platforms available.

After [Dino] goes over how to unscrew the cover and disassemble the Roomba 4000, he goes over the layout of the motherboard and takes a look at the sensors. The wheels on the Roomba are actually very neat pieces of technology with a very cool planetary gear system that is the perfect drive system for your next robot build.

There are a ton of ways to use the electronics in Roombas for a few interesting robotics projects. [Dino] built 2/3rds of a all terrain rocker bogie robot – just like the Curiosity rover – out of a Roomba, and a small two wheeled indoor robot using a Parallax Propeller. If you’re a redditor there’s always the possibility of building a Doomba, but we think [Patrick] has a better idea than a knife strapped to a vacuum cleaner.

As always, [Dino]’s vidia after the break.

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Teensy Tiny Arduino Board With An ATtiny85

August 13, 2012 by Brian Benchoff 55 Comments

Planning another Arduino build? If you’re just doing something simple like switching a relay or powering a LED, you might want to think about the Digispark. It’s a very small ATtiny-based Arduino compatible board developed and Kickstarted by [Erik].

The Digispark is based on the very popular Atmel ATtiny85, an 8 pin microcontroller that provides a quarter of the Flash storage and RAM as the ‘official Arduino’ ATMega328p. The lower storage space and RAM doesn’t mean the ’85 is a slouch, though; it can run Arduino code without a hitch, providing six pins for whatever small project you have in mind.

Right now, [Erik]’s Kickstarter is offering three Digisparks for the price of a single Arduino. At that price, it’s cheap enough to leave in a project and not be repurposed after the build is over. [Erik] is also working on a few shields for the Digispark – only RGB LED shield for now, but hopefully he’ll get some more finished by the time the Kickstarter ends.

A Perpetually Powered Wireless Outpost

August 13, 2012 by Brian Benchoff 24 Comments

For [Justin], the topic of remotely powering electronics in the field comes up often. So often in fact he decided to put up a tutorial for powering electronics from solar power and batteries, as well as sending and retrieving data with the help of a cellular connection.

The electronics [Justin] chose for his remote wireless project include an AT&T 3G connection to the Internet provided by a Beaglebone, BeagleTouch display, and BeagleJuice battery pack. Of course an Arduino had to make it into this project, so a few light sensors were wired into a few Arduino Unos and connected to the Beaglebone.

After finding a few deep cycle boat batteries, [Justin] wired up a pair of solar panels that put out about 200 mA in full sun. This equates to about 2700 mAh a day, about 300 mAh more than his Beaglebone/Arduino/3G connection/WiFi setup needs per day.

As for what [Justin] can do with his wireless outpost, it makes setting up remote sensors for agriculture a breeze, and could easily be used to automagically send pictures from a game camera straight to a web page. Pretty neat, and very useful if you need to wire up sensors in the field to the Internet.

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Taking A Look At Decapped ICs

August 13, 2012 by Brian Benchoff 37 Comments

Aside from wanting to play around with nitric acid, [Ben] really didn’t have a reason to decap a few 74xx and 4000-series logic chips. Not that we mind, as he provides a great tutorial at looking at a bare IC that isn’t covered in epoxy and resin.

Most ICs are encased in a hard epoxy shell making it very difficult to look at the circuits within. [Ben] tried to grind this epoxy off with a Dremel tool, but didn’t have much luck until he moved over to a CNC mill to remove 0.040 – 0.050″ of epoxy without breaking the bond wires.

After carving out a nice pocket above the die, [Ben] put a few drops of nitric acid on the chip to dissolve the epoxy coating. This worked very slowly at room temperature, but after putting the chips on a hot plate the acid was able to reveal the die underneath.

After successfully removing all the epoxy and giving them an acetone bath, [Ben] took his chips over to the microscope and was able to check out the underlying circuit. He doesn’t have any idea what he could do with these decapped logic chips, but the bond wires are still intact so he could still use these chips in a build.

We’d like to see a few decapped MEMS devices, but if you have a suggestion on what [Ben] can do with his decapped chips, drop a note in the comments.

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Building A Casting Furnace With Heat Exchanger

August 13, 2012 by Mike Szczys 7 Comments

This completely DIY casting furnace turned out just great thanks to all the work [Biolit11] put into it along the way. He wanted to replace his older furnace with one that was more efficient, and to that end he built a heat exchanger into the design. This way the exhaust will preheat the intake air.

The furnace itself started with the shell of an old electric water heater. Excluding the design process, the majority of the build involved mold making. For circular parts he’s using quick tube, the paperboard forms used for pouring concrete footings. For more intricate parts he shaped polystyrene. They are layered in place and high-temperature cement is poured to form the permanent parts. After it hardens the polystyrene can be removed in chunks.

The heat exchanger is the part to the left. It includes several wide, flat pipes made of cement for removing the exhaust. Around those pipes a snaking metal chase carries the intake air which picks up the heat as it passes over the exhaust pipes.

For his first run with the new furnace he melted down a bunch of scrap aluminum and poured ingots.

[Thanks DC3]