Peculiar Fluid Dynamics Creates Hot And Cold Air

We’re fascinated by things with no moving parts or active components that work simply by virtue of the shape they contain — think waveguides and resonators for microwave radiation. A similarly mystical device from the pneumatics world is the Hilsch Vortex Tube, and [This Old Tony] decided to explore its mysteries by whipping up a DIY version in his shop.

Invented in the 1930s, vortex tubes are really just hollow tubes with an offset swirl chamber. Incoming compressed air accelerates in the swirl chamber and heads up the periphery of the long end of the tube, gaining energy until it hits a conical nozzle. Some of the outer vortex escapes as hot air, while the rest reflects off the nozzle and heads back down the pipe as a second vortex inside the outer one. The inner vortex loses energy and escapes from the short end as a blast of cold air – down to -50°C in some cases. [Tony]’s build doesn’t quite approach that performance, but he does manage to prove the principle while getting a few good-natured jabs into fellow vloggers [AvE] and [Abom79].

We’ve covered vortex tubes before, but as usual [Tony]’s build shines because he machines everything himself, and because he tries to understand what’s making it work. The FLIR images and the great video quality are a bonus, too.

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Three Of Our Favorite Hackers

It’s one thing to pull off a hack, it’s another entirely to explain it so that everyone can understand. [Micah Elizabeth Scott] took a really complicated concept (power glitching attacks) and boiled a successful reverse engineering process into one incredible video. scanlime-power-smoothing-alterationsWe know, watching 30 minutes of video these days is a huge ask, just watch it and thank us later.

She explains the process of dumping firmware from a Wacom tablet by hacking what the USB descriptors share. This involves altering the power rail smoothing circuit, building her own clock control board to work with the target hardware and a ChipWhisperer, then iterating the glitch until she hones in on the perfect attack.

This, of course isn’t her first rodeo. Also known as [scanlime], she’s been on the scene in a big way for a while now. Check out more of her work, and perhaps congratulate her on recently being scooped up for a Principal Researcher role that we’d like to attribute in part to the hacks she’s been demoing online. You should also thank her for being a Hackaday Prize Judge in 2015 and 2016.

led-handbag-debra-ansel-geekmomprojects-closeupThis year we spotted [Debra Ansell] at Maker Faire, not as an exhibitor but an attendee taking her newest creation out in the wild. [Debra’s] LED matrix handbag is a marvel of fabrication — both design and execution are so great it is hard to believe this is not a commercially available product. But no, the one-of-a-kind bag uses woven leather strips spaced perfectly to leave room for WS2812 RGB LED modules to nestle perfectly. Look slike she even posted a tutorial since we last checked! If you don’t recognize her name, you might recognize her company: GeekMomProjects. She’s the person behind EtchABot, a robotic addendum to the diminutive pocket Etch a Sketch which [Debra] sells on Tindie.

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The custom PCBs of Veronica (in troubleshoot mode)

Our fascination with [Quinn Dunki]’s work goes way way back. She has a software background but her hardware chops are to be admired. Recently we’ve delighted in her efforts to beef up the fabrication abilities of her shop. Want to know how to vet your new drill press — [Quinn] has you covered. We also enjoyed seeing her bring an inexpensive bandsaw up to snuff. There are too many other great hacks from [Quinn Dunki] to start naming them all. We’ll leave you with her amazing work on Veronica, the scratch-built 6502 computer that she brought with her for her Hackaday 10th Anniversary talk. Her avatar at the top is from one of her PCB etching tutorials.

Celebrating Ada Lovelace Day

Today is the second Tuesday in October — it’s Ada Lovelace day, a worldwide celebration of women in science and technology. The hackers above are some of our all-around favorites and we have featured all of their work frequently. Their impact on technology is undeniable, we give them much respect for their skills and accomplishments. We’d love to hear your own favorite examples of women who have incredible game when it comes to hardware hacking. Please let us know in the comments below.

Hackaday Prize Entry: Augmented Reality Historical Reenactments

Go to a pier, boardwalk, the tip of Manhattan, or a battlefield, and you’ll see beautifully crafted coin operated binoculars. Drop a coin in, and you’ll see the Statue of Liberty, a container ship rolling coal, or a beautiful pasture that was once the site of terrific horrors. For just a quarter, these binoculars allow you to take in the sights, but simply by virtue of the location of where these machines are placed, you’re standing in the midsts of history. There’s so much more there. If only there was a way to experience that.

This is why [Ben Sax] is building the Perceptoscope. It’s a pair of augmented reality binoculars. Drop in a quarter, and you’ll be able to view the entirety of history for an area. Drop this in Battery Park, and you’ll be able to see the growth of Manhattan from New Amsterdam to the present day. Drop this in Gettysburg, and you’ll see a tiny town surrounded by farms become a horrorscape and turn back into a tiny town surrounded by a National Park.

This is a long term project, with any installations hopefully lasting for decades. That means these Perceptoscopes need to be tough, both in hardware and software. For the software, [Ben] is using WebVR, virtual reality rendering inside a browser. This means the electronics can just be a tablet that can be swapped in and out.

The hardware, though, isn’t as simple. This is going to be a device running in the rain, snow, and freezing weather for decades. Everything must be overbuilt, and already [Ben] has spent far too much time working on the bearing blocks.

Although this is an entry for The Hackaday Prize, it was ‘pulled out’, so to speak, to be a part of the Supplyframe DesignLab inaugural class. The DesignLab is a shop filled with the best tools you can imagine, and exists for only one goal: we’re getting the best designers in there to build cool stuff. The Perceptoscope has been the subject of a few videos coming out of the DesignLab, you can check those out below.

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Porting NES To The ESP32

There’s an elephant in the room when it comes to the Raspberry Pi Zero. The Pi Zero is an immensely popular single board computer, but out of stock issues for the first year may be due to one simple fact: you can run a Nintendo emulator on it. Instead of cool projects like clusters, CNC controllers, and Linux-based throwies, all the potential for the Pi Zero was initially wasted on rescuing the princess.

Espressif has a new chip coming out, the ESP32, and it’s a miraculous Internet of Things thing. It’s cheap, exceptionally powerful, and although we expect the stock issues to be fixed faster than the Pi Zero, there’s still a danger: if the ESP32 can emulate an NES, it may be too popular. This was the hypothetical supply issue I posited in this week’s Hackaday Links post just twenty-four hours ago.

Hackaday fellow, Hackaday Supercon speaker, Espressif employee, and generally awesome dude [Sprite_tm] just ported an NES emulator to the ESP32. It seems Espressif really knows how to sell chips: just give one of your engineers a YouTube channel.

This build began when [Sprite] walked into his office yesterday and found a new board waiting for him to test. This board features the ESP-WROOM-32 module and breaks out a few of the pins to a microSD card, an FT2232 USB/UART module, JTAG support, a bunch of GPIOs, and a 320×240 LCD on the back. [Sprite]’s job for the day was to test this board, but he reads Hackaday with a cup of coffee every morning (like any civilized hacker) and took the links post as a challenge. The result is porting an NES emulator to the ESP32.

The ESP-32-NESEMU is built on the Nofrendo emulator, and when it comes to emulation, the ESP32 is more than capable of keeping the frame rate up. According to [Sprite], the display is the bottleneck; the SPI-powered display doesn’t quite update fast enough. [Sprite] didn’t have enough time to work on the sound, either, but the source for the project is available, even if this dev board isn’t.

Right now, you can order an ESP32; mine are stuck on a container ship a few miles from the port of Long Beach. Supply is still an issue, and now [Sprite] has ensured the ESP32 will be the most popular embedded development platform in recent memory. All of this happened in the space of 24 hours. This is awesome.

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[NE555]’s SMD Prototyping Is A Work Of Art

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One of [NE555]’s boards from the 90s.
Over on twitter [NE555] has been posting beautiful SMD prototypes.

Back in the 90s when surface mount components gained widespread adoption, the quick and cheap PCB prototyping services of today were unavailable. This led many to develop their own approaches. In Japan a particularly novel and beautiful approach was, and still is, somewhat popular. [NE555]’s work is a excellent example of this technique using a fine enameled wire (you can find this on eBay as “magnet wire”), wirewrap board, and careful hand soldering. [NE555] has made a great video on the process (which you can watch below).

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The People, Talks, And Swag Of Open Hardware Summit

Friday was the 2016 Open Hardware Summit, a yearly gathering of people who believe in the power of open design. The use of the term “summit” rather than “conference” is telling. This gathering brings together a critical mass of people running hardware companies that adhere to the ideal of “open”, but this isn’t at the exclusion of anyone — all are welcome to attend. Hackaday has built the world’s largest repository of Open Hardware projects. We didn’t just want to be there — We sponsored, sent a team of people, and thoroughly enjoyed ourselves in the process.

Join me after the break for a look at the talks, a walk through the swag bags, and a feel for what this wonderful day held.

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