Skip The Shipping, Print Your Own Cable Chains

CNC machines and 3D printers tend to have plenty of cabling which must be neatly managed while the machine moves. If not properly taken care of, wires can easily end up tangled in the moving bits leading to a dead machine at best, and some kind of raucous fire at worst. [Nikodem Bartnik] decided to create his own cable chains for his CNC build to keep everything in check.

The benefit of cable chains is that they stop cables splaying everywhere while still allowing them to move as needed with the axes of the machine. [Nikodem] created 20mm and 40mm chains for his build, affixed into the aluminium extrusion with bolts and T-nuts for easy assembly. The chains are assembled by hand, with 3D printed clips that hammer in place to hold the cables inside once inserted.

Of course, there’s nothing stopping you from buying cable chains off the shelf. But if you don’t want to wait for shipping in this era of cursed supply chains, or you want a cable chain you can customize to perfectly suit your machine, making your own could be the way to go. 

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Ask Hackaday: Is It Time For Waste Heat And Cold Area Heating To Shine?

It’s difficult to escape the topic of energy supply at the moment, with the geopolitical situation surrounding the invasion of Ukraine leaving the natural gas supply to an entire continent in jeopardy. Fortunately we’re watching the green shoots of an early spring here in the Northern hemisphere so the worst of the winter weather is behind us, but industrial customers can take no such solace from the season and will have to weather whatever price hikes are to come. Every alternative idea for energy supply is on the table, and with the parallel imperative of decarbonising the economy this goes beyond the short term into a future without so much need to rely on gas.

The Future is Cloudy

A district heating plant in Vienna, Austria.
A district heating plant in Vienna, Austria. Joadl, CC BY-SA 3.0 AT

A collaboration between a Finnish district heating network and Microsoft caught our eye because the location of a new data centre for the tech giant was chosen specifically to supply waste heat to the network, rather than releasing it to the environment. It’s not uncommon at all for European cities to use district heating networks but they are normally supplied by waste incinerators, boilers, or combined heat and power stations. The use of data centre waste heat is a novelty, as is in particular the siting of the data centre being dictated by the network.
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Mindblowing Graphics From An ATtiny85

[Görg Pflug] wrote in with his really nice graphics library. It’s got multiple layers, two text consoles, greyscale, internal halftoning, and sprites. It can pull off a number of classic graphics tricks and demos. Oh yeah, and did we mention it runs on a freaking ATtiny85 and an I2C OLED screen?!

This is an amazing piece of work — if you’d asked us if this was possible, we would have probably said “no”. And now it’s yours to use in your own projects. The GitHub repo is full of demos showing off everything from switching between multiple layers, extremely rapid text scrolls, animations, boing balls, and even a Wolfenstein-style raycaster. On an ATtiny85.

There’s a demo video, embedded below, that shows it all off, but honestly you have to think about what’s going to to be suitably wowed. The first demo just seems to have a graphic wave over static text, for instance. No big deal? It’s blending the greyscale layers together and dithering them out to black and white for the OLED in real time! On an ATtiny85.

While the library is written in straight C++, there are even a couple examples of how you’d integrate this with Arduino’s Wire library if you so wished. We don’t know about you, but this makes us want to whip together an ATtiny85 and SSD1306 OLED demo board just to start playing around. This isn’t just an amazing hack, but it would also be a useful way to add graphics and a nice console to any project you’re working on.

Did we mention it’s all done on an ATtiny85?  Over I2C? Kudos!

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Scientists Are Now Declaring New Species Via Photos And Video

Identifying new species is key to the work of zoologists around the world. It’s an exciting part of research into the natural world, and being the first to discover a new species often grants a scientists naming rights that can create a legacy of one’s work that lasts long into the future.

Traditionally, the work of taxonomy involved capturing and preserving an example of the new species. This is such that it could be classified properly and studied in detail by scientists working now and in the future. However, times are changing, and scientists are beginning to identify new species on the basis of videos and photos instead.

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Warm Up Your Extruders, RepRap Festivals Are Back

Like pretty much every other large gathering, the Midwest and East Coast RepRap Festivals had to be put on hold during the height of the COVID-19 pandemic. But now that the United States is cautiously returning to something that looks a lot like normal, both Festivals have now confirmed they will be back to full-scale live events for 2022.

After experimenting with a virtual event and a scaled-down show in 2021, the Midwest RepRap Festival (MRRF) will be returning to the Elkhart County 4H Fairgrounds in Goshen, Indiana from June 24th to the 26th. No tickets will be required for attendees or exhibitors, everyone is welcome to just show up and have a good time. There will however be sponsorship opportunities for anyone who wants to support this long-running event.

Summer already booked up? In that case, the East Coast RepRap Festival (ERRF) will be taking place from October 8th to the 9th at the APG Federal Credit Union Arena in Bel Air, Maryland. Tickets cost $10 for both exhibitors and attendees, though anyone under 17 gets in for free. Even though ERRF only confirmed their 2022 plans recently, it looks like there are only a few sponsor spots still left open.

Hackaday has attended both events in the past, and we’ve always come back blown away by the incredible variety of printers, projects, and products on display. It seems like there wouldn’t be that many different ways to show off melted plastic, but trust us, these folks always manage to surprise you. Given the amount of time that’s passed since either event was able to operate at normal capacity, we predict these 2022 Festivals are going to be smash hits that you won’t want to miss if you’re even remotely interested in 3D printing.

A V2 Rocket Inspired Steam Turbine Skateboard Is Just Around The Corner

[Integza] never fails to amuse with his numerous (and sometimes really sketchy) attempts to create usable thrust, by pretty much all means possible and the latest video (embedded below) attempting to run a reaction turbine from decomposing hydrogen peroxide, doesn’t fail to disappoint. The inspiration came from the WWII V2 rocket, which used Sodium Permanganate to breakdown Hydrogen Peroxide. This produced high pressure steam, which spun a turbine, which in turn drove the turbopumps that delivered the needed huge quantity of alcohol and liquid oxygen into the combustion chamber.

After an initial test of this permanganate-peroxide reaction proved somewhat disappointing (and messy) he moved on to a more controllable approach — using a catalytic converter from a petrol scooter in place of the messy permanganate. This worked, so the next task was to build the turbine. Naturally, this was 3D printed, and the resulting design appeared to work pretty well with compressed air as the power source. After scaling up the design, and shifting to CNC-machined aluminium, it was starting to look a bit more serious. The final test shows the turbine being put through its paces, running from the new precious metal catalyst setup, but as can be seen from the video, there is work to be done.

There appears to be a fair amount of liquid peroxide passing through into the turbine, which is obviously not desirable. Perhaps the next changes should be the mount the catalyser vertically, to prevent the liquid from leaving so easily, as well as adding some baffling to control the flow of the liquid, in order to force it to recycle inside the reaction vessel? We can’t wait to see where this goes, hopefully the steam-turbine powered skateboard idea could actually be doable? Who knows? But we’re sure [Integza] will find a way!

With steam power, there’s more than one way to get usable rotational work, like using a reciprocating engine, which can be expanded to a whole machine shop, and whilst boiling water (or catalytically decomposing Hydrogen Peroxide)  provides high pressure gas, how about just using boiling liquid nitrogen? Possibly not.

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This Chariot Is Pulled By A Team Of Motorcycles

We’re fans of unusual forms of transport here, so when we saw an article featuring a home-made motorcycle chariot we knew we had to share it with you. You’ll probably notice it comes from the keyboard of our colleague [Lewin Day] as he moonlights writing for The Drive, and he’s brought along a lot of context and history to the dual-Husqvarna chariot built by [Jack Field].

The machine itself is a chariot in the ancient Roman fashion, a two-wheeled platform on which the rider stands and holds the reins. Instead of a team of horses though there is the aforementioned pair of Husqvarna motorcycles, and a pair of rods to their handlebars with throttle and brake controls take the place of reins. It’s fair to say that this might not be the least hazardous of conveyances, but it appears both rideable and controllable, and will appear at motorcycle shows. truth be told we’d like to have a go ourselves, but since it’s in Australia we think there’s little chance. Unexpectedly the motorcycle chariot is not a new idea, with their being used for full-scale races back in the 1930s. There’s a trip into that world with some exciting but lethal-looking racing action to view, but it seems that these machines exist here in 2022 mostly for show.

This isn’t the first machine operated by reins we’ve brought you, how about a rein-operated tractor?