Why Chopped Carbon Fiber In FDM Prints Is A Contaminant

December 21, 2025 by 6 Comments

A lot of claims have been made about the purported benefits of adding chopped carbon fiber to FDM filaments, but how many of these claims are actually true? In the case of PLA at least, the [I built a thing] channel on YouTube makes a convincing case that for PLA filament, the presence of chopped CF can be considered a contaminant that weakens the part.

Using the facilities of the University of Basel for its advanced imaging gear, the PLA-CF parts were subjected to both scanning electron microscope (SEM) and Micro CT imaging. The SEM images were performed on parts that were broken apart to see what this revealed about the internal structure. From this, it becomes apparent that the chopped fibers distribute themselves both inside and between the layers, with no significant adherence between the PLA polymer and the CF. There is also evidence for voids created by the presence of the CF.

To confirm this, an intact PLA-CF print was scanned using a Micro CT scanner over 13 hours. This confirmed the SEM findings, in that the voids were clearly visible, as was the lack of integration of the CF into the polymer. This latter point shouldn’t be surprising, as the thermal coefficient of PLA is much higher than that of the roughly zero-to-negative of CF. This translates into a cooling PLA part shrinking around the CF, thus creating the voids.

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A Compact, Browser-Based ESP32 Oscilloscope

December 21, 2025 by 11 Comments

An oscilloscope is usually the most sensitive, and arguably most versatile, tool on a hacker’s workbench, often taking billions of samples per second to produce an accurate and informative representation of a signal. This vast processing power, however, often goes well beyond the needs of the signals in question, at which point it makes sense to use a less powerful and expensive device, such as [MatAtBread]’s ESP32 oscilloscope.

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Shoot Instax Film In A Polaroid Camera With The Aid Of Tape

December 21, 2025 by No comments

Polaroid cameras have been very popular for a very long time and are especially hot gifts this year. Fresh film is easy to find but relatively expensive. In contrast, Fuji’s Instax line of instant film and cameras aren’t as well established, but the film is easy to find and cheap. You might like to shoot cheap Instax film in your Polaroid camera. Thankfully, [Nick LoPresti] figured out how to do just that.

You can’t just slam an Instax cassette in an old Polaroid camera and expect it to work. The films are completely different sizes, and there’s no way they will feed properly through the camera’s mechanisms at all. Instead, you have to get manual about things. [Nick] starts by explaining the process of removing Instax film sheets from a cassette, which must be done without exposure to light if you want the film to remain useful. Then, if you know what you’re doing, you can tape it in place behind the lens of an old-school Polaroid camera, and expose it as you would any other shot. The chemistry is close enough that you’ll have a fair chance of getting something with passable exposure.

Once exposed, you have to develop the film. Normally, a Polaroid camera achieves this by squeezing the film sheet out through rollers to release the developer and start the process. Without being able to rely on the camera’s autofeed system, you need to find an alternative way to squeeze out the chemicals and get the image to develop. [Nick] recommends a simple kitchen rolling pin, while noting that you might struggle with some uneven chemical spread across the sheet. Ultimately, it’s a fussy hack, but it does work. It might only be worthwhile if you’ve got lots of Instax film kicking around and no other way to shoot it.

Instant cameras can seem a little arcane, but they’re actually quite simple to understand once you know how they’re built. You can even 3D print one from scratch if you’re so inclined. Video after the break.

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A Heavily Modified Rivian Attempts The Cannonball Run

December 21, 2025 by 26 Comments

There are few things more American than driving a car really fast in a straight line. Occasionally, the cars will make a few left turns, but otherwise, this is the pinnacle of American motorsport. And there’s no longer, straighter line than that from New York to Los Angeles, a time trial of sorts called the Cannonball Run, where drivers compete (in an extra-legal fashion) to see who can drive the fastest between these two cities. Generally, the cars are heavily modified with huge fuel tanks and a large amount of electronics to alert the drivers to the presence of law enforcement, but until now, no one has tried this race with an EV specifically modified for this task.

The vehicle used for this trial was a Rivian electric truck, chosen for a number of reasons. Primarily, [Ryan], the project’s mastermind, needed something that could hold a significant amount of extra batteries. The truck also runs software that makes it much more accepting of and capable of using an extra battery pack than other models. The extra batteries are also from Rivians that were scrapped after crash tests. The team disassembled two of these packs to cobble together a custom pack that fits in the bed of the truck (with the tonneau closed), which more than doubles the energy-carrying capacity of the truck.

Of course, for a time trial like this, an EV’s main weakness is going to come from charging times. [Ryan] and his team figured out a way to charge the truck’s main battery at one charging stall while charging the battery in the bed at a second stall, which combines for about a half megawatt of power consumption when it’s all working properly and minimizes charging time while maximizing energy intake. The other major factor for fast charging the battery in the bed was cooling, and rather than try to tie this system in with the truck’s, the team realized that using an ice water bath during the charge cycle would work well enough as long as there was a lead support vehicle ready to go at each charging stop with bags of ice on hand.

Although the weather and a few issues with the double-charging system stopped the team from completing this run, they hope to make a second attempt and finish it very soon. They should be able to smash the EV record, currently held by an unmodified Porsche, thanks to these modifications. In the meantime, though, there are plenty of other uses for EV batteries from wrecked vehicles that go beyond simple transportation.

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A Tiny Reflecting Telescope For Portable Astronomy

December 20, 2025 by 6 Comments

For most of us who are not astronomers, the image that comes to mind when describing a reflecting telescope is of a huge instrument in its own domed-roof building on a mountain top. But a reflecting telescope doesn’t have to be large at all, as shown by the small-but-uncompromising design from [Lucas Sifoni].

Using an off-the-shelf mirror kit with a 76mm diameter and a 300mm focal length, he’s made a pair of 3D-printed frames that are joined by carbon fibre rods. The eyepiece and mirror assembly sit in the front 3D-printed frame, and the eyepiece is threaded so the telescope can be focused. There’s a 3D-printed azimuth-elevation mount, and once assembled, the whole thing is extremely compact.

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A device within a vertical rectangular frame is shown, with a control box on the front and an LCD display. Within the frame, a grid of syringes is seen held upright beneath two parallel plates.

Building A Multi-Channel Pipette For Parallel Experimentation

December 20, 2025 by 4 Comments

One major reason for the high cost of developing new drugs and other chemicals is the sheer number of experiments involved; designing a single new drug can require synthesizing and testing hundreds or thousands of chemicals, and a promising compound will go through many stages of testing. At this scale, simply performing sequential experiments is wasteful, and it’s better to run tens or hundreds of experiments in parallel. A multi-channel pipette makes this significantly simpler by collecting and dispensing liquid into many vessels at once, but they’re, unfortunately, expensive. [Triggy], however, wanted to run his own experiments, so he built his own 96-channel multi-pipette for a fiftieth of the professional price.

The dispensing mechanism is built around an eight-by-twelve grid of syringes, which are held in place by one plate and have their plungers mounted to another plate, which is actuated by four stepper motors. The whole syringe mechanism needed to move vertically to let a multi-well plate be placed under the tips, so the lower plate is mounted to a set of parallel levers and gears. When [Triggy] manually lifts the lever, it raises the syringes and lets him insert or remove the multi-well. An aluminium extrusion frame encloses the entire mechanism, and some heat-shrink tubing lets pipette tips fit on the syringes.

[Triggy] had no particularly good way to test the multi-pipette’s accuracy, but the tests he could run indicated no problems. As a demonstration, he 3D-printed two plates with parallel channels, then filled the channels with different concentrations of watercolors. When the multi-pipette picked up water from each channel plate and combined them in the multi-well, it produced a smooth color gradient between the different wells. Similarly, the multi-pipette could let someone test 96 small variations on a single experiment at once. [Triggy]’s final cost was about $300, compared to $18,000 for a professional machine, though it’s worth considering the other reason medical development is expensive: precision and certifications. This machine was designed for home experiments and would require extensive testing before relying on it for anything critical.

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The map in action, along with a sample of the video feeds.

Hardware Store Marauder’s Map Is Clarkian Magic

December 20, 2025 by 17 Comments

The “Marauder’s Map” is a magical artifact from the Harry Potter franchise. That sort of magic isn’t real, but as Arthur C. Clarke famously pointed out, it doesn’t need to be — we have technology, and we can make our own magic now. Or, rather, [Dave] on the YouTube Channel Dave’s Armoury can make it.

[Dave]’s hardware store might be in a rough neighborhood, since it has 50 cameras’ worth of CCTV coverage. In this case, the stockman’s loss is the hacker’s gain, as [Dave] has talked his way into accessing all of those various camera feeds and is using machine vision to track every single human in the store.

Of course, locating individuals in a video feed is easy — to locate them in space from that feed, one first needs an accurate map. To do that, [Dave] first 3D scans the entire store with a rover. The scan is in full 3D, and it’s no small amount of data. On the rover, a Jetson AGX is required to handle it; on the bench, a beefy HP Z8 Fury workstation crunches the point cloud into a map. Luckily it came with 500 GB of RAM, since just opening the mesh file generated from that point cloud needs 126 GB. That is processed into a simple 2D floor plan. While the workflow is impressive, we can’t help but wonder if there was an easier way. (Maybe a tape measure?)

Once an accurate map has been generated, it turns out NVIDIA already has a turnkey solution for mapping video feeds to a 2D spatial map. When processing so much data — remember, there are 50 camera feeds in the store — it’s not ideal to be passing the image data from RAM to GPU and back again, but luckily NVIDIA’s “Deep Stream” pipeline will do object detection and tracking (including between different video streams) all on the GPU. There’s also pose estimation right in there for more accurate tracking of where a person is standing than just “inside this red box”. With 50 cameras, it’s all a bit much for one card, but luckily [Dave]’s workstation has two GPUs.

Once the coordinates are spat out of the neural networks, it’s relatively simple to put footprints on the map in true Harry Potter fashion. It really is magic, in the Clarkian sense, what you can do if you throw enough computing power at it.

Unfortunately for show-accuracy (or fortunately, if you prefer to avoid gross privacy violations), it doesn’t track every individual by name, but it does demonstrate the possibility with [Dave] and his robot. If you want a map of something… else… maybe check out this backyard project.

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