Inside The Heathkit Factory

May 15, 2026 by 1 Comment

If you are a certain age, you doubtlessly remember Heathkit. They produced a wide array of electronic kits that were models of completeness and clear instructions. They started with surplus war parts in 1947 and wound up a major player in ham radio and early personal computers. But they made so many other things like TVs, radio control planes, and test equipment. All of it was made for you to build yourself. [Unseen History] released a video with the story of Heathkit from the start to the finish.

The company started out building kit airplanes, but after the war, they built a kit for an oscilloscope using military surplus. The less than $40 scope was still pricey in 1947 when a pound of bacon sold for 64 cents. But a “real” oscilloscope at the time would cost at least $400. The rest is history.

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Adding Capabilities To Inexpensive Solar Modules

May 15, 2026 by 4 Comments

Solar power has gotten cheap enough that putting up panels is among the cheapest ways of providing energy. This isn’t just the case for bulk electricity on a power grid, either; even small devices are easier and cheaper to power with solar than ever before. For example, landscape lighting which once relied on 12V or 24V DC wires all over one’s yard with a transformer and power supply hidden somewhere have partially been converted to simpler individual solar-powered lights now. These small devices can also be given additional capabilities as [Mauro] demonstrates.

In this case, [Mauro]’s goal was to add on-demand lighting to a solar-powered light which was otherwise motion-activated only. To do this, they added a NRF24L01+ radio inside the light’s housing paired with an STM32 microcontroller. This secondary system is largely separated from the existing control circuitry with the exception of being able to switch the lights and receiving its power from the same solar panel. [Mauro] also created a small library to help with communicating with these new modules, whether that’s using a home automation system like Home Assistant or some other method.

Although adding in a few capabilities to inexpensive solar lighting might seem simple on the surface, a project like this is a gateway to adding in all kinds of interesting features to things with built-in solar panels and lots of free space in their cases. The best example here is the addition of a Meshtastic node to one of these lights, making it convenient and stealthy, but we could also see adding in other remote hardware to a landscape lighting module like a gate sensor or a plant health monitoring system.

Building A Die Filer From Scratch

May 15, 2026 by 3 Comments

A die filer is a useful tool to have if you find yourself filing parts on the regular. It’s basically a machine that reciprocates a file up and down for you so you can focus on filing the part to your desired dimensions. They’re not commonly manufactured these days, so [Richard Huberjohn] set about building his own. 

This die filer relies on a simple mechanism to turn rotational motion from a motor into reciprocating linear motion in the vertical plane. A rotating shaft is connected to a crank, which turns a pin in a slotted carrier attached to a linear bearing. As the wheel turns, the pin slides in the carrier, driving it and the linear rod up and down in turn. Attach a file to this, and you have a working die filer. In this case, the rotating shaft is driven by a pair of DC brushed motors, with output stepped down via a gearbox and then a short belt drive. Speed is varied with the aid of an off-the-shelf controller.

If you’re regularly filing small parts, a build like this could speed your work to a great degree. We’ve featured other DIY machine tool builds before, too. If you’re cooking up your own gear for the home workshop, don’t hesitate to let us know on the tipsline!

Mod This IKEA Lamp Into Smart Lighting For Not A Lot

May 15, 2026 by 1 Comment

The IKEA SKAFTSÄRV is an economical LED accent lamp, but while highly affordable it has only fixed lighting options. [simoneluconi] shows how it can easily be turned into a fully-configurable, WLED-connected, WiFi-enabled RGB lamp with little more than an ESP32-based board.

A thirty-LED lamp with integrated diffusor and stand can be had for surprisingly cheap. Add an equally-economical ESP32 board and it becomes a whole lot more.

To do this, the control board of the lamp gets replaced with an ESP32-C3 Super Mini board. Control and automation comes from WLED, open-source software that offers flexible automation and control for LED lights with a wide range of features, including native Android and iOS apps.

Modifying the SKAFTSÄRV lamp is fairly straightforward, but opening the unit does require breaking some glued seams to get inside. Once that’s done, the replacement board fits nicely into the housing and the unit can be closed back up. As far as WLED is concerned, the new lamp has 30 LEDs, WS281x type, GRB color order.

The end result is a stylish accent lamp with built-in diffusor and mount that can be controlled over WiFi with all the features WLED brings, such as easy integration with Home Assistant.

This isn’t the first time IKEA’s LED lighting has been given a powerup. Their pixel-style LED wall-mounted OBEGRÄNSAD, which displays a few canned animations out of the box, got considerably enhanced with a new controller.

Thanks [Crash] for the tip!

Hacking Hard Drive Firmware

May 15, 2026 by 13 Comments

You probably flash new firmware on a variety of devices regularly, even though that’s rare for non-technical types. But what about your hard drive firmware? Most of us don’t want to touch our operating drives, so unless you are dealing with surplus drives or have a special project in mind, you may not think much about the firmware running your spinning rust storage. [I Code 4 Coffee] uses hard drives in an unusual way to exploit Xbox 360s, and wound up reverse engineering some drive firmware with an eye to making changes.

The analysis started with three hard drives and an SSD. Looking for people who’ve done similar work wasn’t as productive as you might think. There isn’t much call for modifying hard drive firmware, and what data there is can be outdated.

One thing that was available was firmware dumps taken with a PC-3000 data recovery tool. What follows is a deep dive down the hard drive rabbit hole. There are backdoor vendor commands and connections to the diagnostic RS-232 port on some drives. You can find the technical artifacts on GitHub.

We learned a few things, and we bet you will too. Another way to get into the hard drive’s firmware is via JTAG.

PreFlight Slicer Brings Added Part Strength Feature, And Many More

May 15, 2026 by 10 Comments

Interested in taking some wild new 3D printing features for a test drive? preFlight is a free and open source slicer that brings a host of processing improvements as well as fascinating new features and interesting twists on old ones. There are almost too many to list, so here are a few that caught our eye.

Cross-sectional view of Interlocking Perimeters, which increases Z-strength. Unlike brick layers, layer height stays constant.

Want to mix and match different support types on the same object? No problem. How about use Nip & Tuck seams to better hide where layers start and stop? You can emboss images directly onto print surfaces with a real-time preview and use smart bridging for counter-bored holes. We particularly like the ability to preview a sliced object from the side instead of just by layer. That’s not all, either.

Those features alone are pretty intriguing, but there’s one in particular that is particularly relevant to creating stronger parts. Interlocking Perimeters increases layer bonding to increase object strength. Unlike brick layers, which staggers layers vertically, interlocking perimeters plays with spacing and compression to increase bonding in the Z axis while keeping layer heights constant. This is possible thanks in part to the greater control offered by Athena, the new perimeter generator.

There are plenty more features — like a full Python runtime embedded directly into the slicing pipeline, and a host of export pathways — so check out the GitHub repository for added detail and let us know in the comments if you give it a try.

Using A Nintendo Switch To Speed Up A 3D Printer

May 15, 2026 by 5 Comments

3D printers are almost never fast enough. [Cocoanix] had a Prusa MK3S with this very problem. He found it to be disappointingly tedious when completing even simple prints, and sought a way to make it faster. Thus, he grabbed a Nintendo Switch and got to work.

It might sound like an odd choice, and that’s because it is. There’s no special magic inside a Nintendo Switch that makes 3D printers faster – it’s just that the handheld console was a useful platform on which to run Klipper. As [Cocoanix] explains, Klipper is designed to run on faster general-purpose computers compared to the more limited microcontrollers used in some printers. It’s designed to off-load complex motion processing tasks to a faster CPU, while the printer’s onboard microcontrollers are freed up to simply handle the low-level tasks of driving the motors and so on. An older printer equipped with Klipper can often print faster, while implementing techniques like input shaping to further improve speed as well as print quality.

It’s worth noting that you don’t have to use a Nintendo Switch for this. It’s just a good hook for the YouTube video. Typically you’d use a Raspberry Pi or some other computer instead, but the fact it runs on a jailbroken console is amusing nonetheless. It’s also cool to see the results – in this video, [Cocoanix] got the Benchy printing time down from 90 minutes to just 8.

We’ve previously discussed the benefits of Klipper at length.

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