[Corey Harding] designed his business card as a USB-connectable demonstration of his skill. If potential manager inserts the card in a USB drive, open a text editor, then touches the copper pad on the PCB, [Corey]’s contact info pops up in the text box.
In addition to working as a business card, the PCB also works as a Tiny 85 development board, with a prototyping area for adding sensors and other components, and with additional capabilities broken out: you can add an LED, and there’s also room for a 1K resistor, a reset button, or break out the USB’s 5V for other uses. There’s an AVR ISP breakout for reflashing the chip.
Coolly, [Corey] intended for the card to be an Open Source resource for other people to make their own cards, and he’s providing the Fritzing files for the PCB. Fritzing is a great program for beginning and experienced hardware hackers to lay out quick and dirty circuits, make wiring diagrams, and even export PCB designs for fabrication. You can download [Corey]’s files from his GitHub repository.
For another business card project check out this full color business card we published last month.
[Sjaak], in electronic hobbyist tradition, started to design a PCB business card. However, he quickly became disillusioned with the coloring options made available by the standard PCB manufacturing process. While most learn to work with a limited color palette, [Sjaak] had another idea. PCB decals for full-color control.
As [Sjaak] realized early in his PCB journey, the downside of all PCB business cards (and PCBs in general) is the limited number of colors you can use which are dictated by the layers you have to work with: FR4, soldermask, silkscreen and bare copper. Some people get crafty, creating new color combinations by stacking layers for hues, but even that technique doesn’t come close to a full palette.
The commercial off-the-shelf out of the box solution [Sjaak] found was decal slide paper. For those of you not prone to candle making or car decorating, decals are printable plastic film that can be used to decorate ceramics, glass or other smooth surfaces. Both clear and white versions can be found in most hobby stores. Once obtained, an inkjet or laser printer can print directly onto the photo paper-like material, lending the decals an infinite range of colors.
[Sjaak] bought clear film and designed his PCB with black soldermask and white silkscreen. Once the PCBs had come in, [Sjaak] got to work applying the decals with a transfer method by placing one into water, waiting a bit until the decal lets loose and then are carefully applied to a PCB. [Sjaak] reports that the process is a bit trickery because the film is very thin and is easily crinkled. But, difficulties overcome, the PCB then needs to dry for twenty-four hours. From there, it’s into the oven for 10 minutes at 248 degrees Fahrenheit (120 degrees Celsius) followed by an optional clear coating. Although the process is a bit involved, judging from his pictures we think the results are worth it, producing something that would stand out; which, in the end, is the goal of a PCB business card.
With all this in mind, we think that the logical progression is to incorporate digital logic or go full DIY and CNC or laser engrave your own business card.
Having seen a number of PCB business cards [Will] decided to go against the more popular choice of a micro-controller based design and show some character with a logic based finite state machine. [Will] uses a single 7-segment display to scroll through the letters of his name with a state machine that outputs the desired combination of 1’s and 0’s to the LED display each time the tactile button is pushed.
[Will] uses a 4-bit counter made up of D Flip-Flops for the clock signal as a conditional input to 6 of the 4-input AND gates. He doesn’t go into the painful details of displaying each character through the process (thankfully) but he does mention that he uses the Quine-McCluskey technique for reduction instead of Boolean algebra. Since his name is 11 characters long and the 4-bit binary counter goes from 0000 to 1111 leaving 5 more pushes of the button before rolling the count back to 0000, during which time the display is left blank. [Will] kindly includes the eagle and Gerber files for your downloading pleasure over at his blog if you’re interested in getting a little deeper into the design.
Continue reading “This PCB Business Card is Logically Different”
[Joe Colosimo] is putting on a show with his PCB business card project. The idea isn’t new, but his goal is to keep it simple and undercut the cost of all other PCB cards he’s seen. This is the third generation of the board design, and he’s just waiting on some solder mask solution before he tries running it through the reflow oven.
The first two prototypes used some through-hole parts. Notably, the battery was to be positioned in a circular cut-out and held in place by a metal strap and some bare wires. But he couldn’t quite get it to work right so this design will transition to a surface-mount strap for one side, and the large circular pad for the other. At each corner of the board there is a footprint for an LED. He tried milling holes in the board to edge-light the substrate. Now he just mounts the LED upside down to give the board a blue glow. The LEDs are driven by an ATtiny10 microcontroller which takes input from the touch sensor array at the bottom right.
He etched a QR code on the board which seems to work better than the milled QR experiments we saw back in April. The link at the top point’s to [Joe’s] main page on the card. Don’t forget to follow the links at the bottom which cover each part of the development more in-depth.
In recent months, the ability to hide components inside a circuit board has become an item of interest. We could trace this to the burgeoning badgelife movement, where engineers create beautiful works of electronic art. We can also attribute this interest to Bloomberg’s Big Hack, where Jordan Robertson and Michael Riley asserted Apple was the target of Chinese spying using components embedded inside a motherboard. The Big Hack story had legs, but so far no evidence of this hack’s existence has come to light, and the companies and governments involved have all issued denials that anything like this exists.
That said, embedding components inside a PCB is an interesting topic of discussion, and thanks to the dropping prices of PCB fabrication (this entire project cost $15 for the circuit boards), it’s now possible for hobbyists to experiment with the technique.
But first, it’s important to define what ‘stuffing components inside a piece of fiberglass’ is actually called. My research keeps coming back to the term ’embedded components’ which is utterly ungooglable, and a truly terrible name because ’embedded’ means something else entirely. You cannot call a PCB fabrication technique ’embedded components’ and expect people to find it on the Internet. For lack of a better term, I’m calling this ‘Oreo construction’, because of my predilection towards ‘stuf’, and because it needs to be called something. We’re all calling it ‘Oreo construction’ now, because the stuf is in the middle. This is how you do it with standard PCB design tools and cheap Chinese board houses.
Continue reading “Oreo Construction: Hiding Your Components Inside The PCB”
Everyone recognizes Tetris, even when it’s tiny Tetris played sideways on a business card. [Michael Teeuw] designed these PCBs and they sport small OLED screens to display contact info. The Tetris game is actually a hidden easter egg; a long press on one of the buttons starts it up.
It turns out that getting a playable Tetris onto the ATtiny85 microcontroller was a challenge. Drawing lines and shapes is easy with resources like TinyOLED or Adafruit’s SSD1306 library, but to draw those realtime graphics onto the 128×32 OLED using that method requires a buffer size that wouldn’t fit the ATtiny85’s available RAM.
To solve this problem, [Michael] avoids the need for a screen buffer by calculating the data to be written to the OLED on the fly. In addition, the fact that the smallest possible element is a 4×4 pixel square reduces the overall memory needed to track the screen contents. As a result, the usual required chunk of memory to use as a screen buffer is avoided. [Michael] also detailed the PCB design and board assembly phases for those of you interested in the process of putting together the cards using a combination of hot air reflow and hand soldering.
PCB business cards showcase all kinds of cleverness. The Magic 8-Ball Business Card is refreshingly concise, and the project that became the Arduboy had milled cutouts to better fit components, keeping everything super slim.
If you’re in the electronics business, PCB business cards seem like a natural fit. They may be impractical and expensive, but they can really set you apart from that boring paper card from Vistaprint crowd. But they need to make sense for what you do, so for a musician and MIDI pro, this MIDI-controller stylophone business card is a real eye- and ear-catcher.
This business card is an idea that [Mitxela] has been kicking around for a while, and he even built a prototype a couple of years ago. The homebrew card, made using the spray paint, laser etching, and ferric chloride method, worked well enough as a proof of concept, but it was a little rough around the edges and needed the professional touch of a PCB fabricator. We’ve got to say that the finished cards are pretty darn sexy, with the black resist contrasting nicely against the gold-immersion pads. He selected a 1-mm thick board and made the USB connector as a separate small board; snapped off of the main board and reflowed back on, it builds up the edge connector to the proper thickness. The parts count is low — just an ATtiny85 and a resistor ladder to encode each key, with a simple jumper used as the stylus. The device itself is just a MIDI controller and makes no music on its own, but we still think this is a pretty creative way to hang out a shingle.
[Mitxela] has quite a few interesting builds, and is no stranger to our pages. Check out his recent servo-plucked MIDI music box, or these amazing miniature LED earrings.
Continue reading “Stylish Business Card with a Stylophone Built In”