Customizable PCB Business Card

[Corey Harding] designed his business card as a USB-connectable demonstration of his skill. If potential manager inserts the card in a USB drive, open a text editor, then touches the copper pad on the PCB, [Corey]’s contact info pops up in the text box.

In addition to working as a business card, the PCB also works as a Tiny 85 development board, with a prototyping area for adding sensors and other components, and with additional capabilities broken out: you can add an LED, and there’s also room for a 1K resistor, a reset button, or break out the USB’s 5V for other uses. There’s an AVR ISP breakout for reflashing the chip.

Coolly, [Corey] intended for the card to be an Open Source resource for other people to make their own cards, and he’s providing the Fritzing files for the PCB. Fritzing is a great program for beginning and experienced hardware hackers to lay out quick and dirty circuits, make wiring diagrams, and even export PCB designs for fabrication. You can download [Corey]’s files from his GitHub repository.

For another business card project check out this full color business card we published last month.

Full Color PCB Business Card

[Sjaak], in electronic hobbyist tradition, started to design a PCB business card. However, he quickly became disillusioned with the coloring options made available by the standard PCB manufacturing process. While most learn to work with a limited color palette, [Sjaak] had another idea. PCB decals for full-color control.

As [Sjaak] realized early in his PCB journey, the downside of all PCB business cards (and PCBs in general) is the limited number of colors you can use which are dictated by the layers you have to work with: FR4, soldermask, silkscreen and bare copper. Some people get crafty, creating new color combinations by stacking layers for hues, but even that technique doesn’t come close to a full palette.

The commercial off-the-shelf out of the box solution [Sjaak] found was decal slide paper. For those of you not prone to candle making or car decorating, decals are printable plastic film that can be used to decorate ceramics, glass or other smooth surfaces. Both clear and white versions can be found in most hobby stores. Once obtained, an inkjet or laser printer can print directly onto the photo paper-like material, lending the decals an infinite range of colors.

[Sjaak] bought clear film and designed his PCB with black soldermask and white silkscreen. Once the PCBs had come in, [Sjaak] got to work applying the decals with a transfer method by placing one into water, waiting a bit until the decal lets loose and then are carefully applied to a PCB. [Sjaak] reports that the process is a bit trickery because the film is very thin and is easily crinkled. But, difficulties overcome, the PCB then needs to dry for twenty-four hours. From there, it’s into the oven for 10 minutes at 248 degrees Fahrenheit (120 degrees Celsius) followed by an optional clear coating. Although the process is a bit involved, judging from his pictures we think the results are worth it, producing something that would stand out; which, in the end, is the goal of a PCB business card.

With all this in mind, we think that the logical progression is to incorporate digital logic or go full DIY and CNC or laser engrave your own business card.

This PCB Business Card Is Logically Different

Having seen a number of PCB business cards [Will] decided to go against the more popular choice of a micro-controller based design and show some character with a logic based finite state machine. [Will] uses a single 7-segment display to scroll through the letters of his name with a state machine that outputs the desired combination of 1’s and 0’s to the LED display each time the tactile button is pushed.

[Will] uses a 4-bit counter made up of D Flip-Flops for the clock signal as a conditional input to 6 of the 4-input AND gates. He doesn’t go into the painful details of displaying each character through the process (thankfully) but he does mention that he uses the Quine-McCluskey technique for reduction instead of Boolean algebra. Since his name is 11 characters long and the 4-bit binary counter goes from 0000 to 1111 leaving 5 more pushes of the button before rolling the count back to 0000, during which time the display is left blank. [Will] kindly includes the eagle and Gerber files for your downloading pleasure over at his blog if you’re interested in getting a little deeper into the design.

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The Many Iterations Of [Joe’s] PCB Business Card

[Joe Colosimo] is putting on a show with his PCB business card project. The idea isn’t new, but his goal is to keep it simple and undercut the cost of all other PCB cards he’s seen. This is the third generation of the board design, and he’s just waiting on some solder mask solution before he tries running it through the reflow oven.

The first two prototypes used some through-hole parts. Notably, the battery was to be positioned in a circular cut-out and held in place by a metal strap and some bare wires. But he couldn’t quite get it to work right so this design will transition to a surface-mount strap for one side, and the large circular pad for the other. At each corner of the board there is a footprint for an LED. He tried milling holes in the board to edge-light the substrate. Now he just mounts the LED upside down to give the board a blue glow. The LEDs are driven by an ATtiny10 microcontroller which takes input from the touch sensor array at the bottom right.

He etched a QR code on the board which seems to work better than the milled QR experiments we saw back in April. The link at the top point’s to [Joe’s] main page on the card. Don’t forget to follow the links at the bottom which cover each part of the development more in-depth.

[Thanks Skitchin]

NFC Business Cards To FPGA Cubes, Skull Badges To Bandoliers, Here’s The Hardware From Breakfast At DEF CON

We had our biggest Breakfast at DEF CON ever on Sunday. So big, in fact, that the carefully laid plans went awry immediately.

This is the fifth year we’ve hosted the event, which kicks off the final day of DEF CON with some hardware show-and-tell. We really thought we had it all figured out, since this time we actually booked a space in Paris hotel. For the first three years we were just banditing the space — asking everyone to show up at this place and it’ll become an event. Last year we planned to have it in the Hardware Hacking Village, but the casino stopped us from bringing in pastries that morning and we ended up camping out in a dining area that wasn’t open until the afternoon.

Last weekend we had a cafe booked, with pastries and coffee on order. The only problem is that you are all too awesome. We had a couple hundred people show up and the cafe didn’t want us standing, which limited our space to the number of booth seats available. No worries, as is the tradition we spilled out into a lounge area on the casino floor and enjoyed ourselves!

Here’s some of the hardware that showed up at this gathering.

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Cambridge Mini Uncon: Robots, Light Boxes, PCB Watches, And Retro Computers

At Hackaday, we are nothing without our community. We meet up at conferences, shows, and camps, but one of our favourite way to congregate is with the Unconference format. It’s an event where you can stand up and give an eight-minute talk about what is important to you, and what you are working on.

Thank you to the Cambridge Makespace for hosting our most recent a Mini Unconference. Let’s take a look at the excellent talks and demos that highlighted the day!

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Oreo Construction: Hiding Your Components Inside The PCB

In recent months, the ability to hide components inside a circuit board has become an item of interest. We could trace this to the burgeoning badgelife movement, where engineers create beautiful works of electronic art. We can also attribute this interest to Bloomberg’s Big Hack, where Jordan Robertson and Michael Riley asserted Apple was the target of Chinese spying using components embedded inside a motherboard. The Big Hack story had legs, but so far no evidence of this hack’s existence has come to light, and the companies and governments involved have all issued denials that anything like this exists.

That said, embedding components inside a PCB is an interesting topic of discussion, and thanks to the dropping prices of PCB fabrication (this entire project cost $15 for the circuit boards), it’s now possible for hobbyists to experiment with the technique.

But first, it’s important to define what ‘stuffing components inside a piece of fiberglass’ is actually called. My research keeps coming back to the term ’embedded components’ which is utterly ungooglable, and a truly terrible name because ’embedded’ means something else entirely. You cannot call a PCB fabrication technique ’embedded components’ and expect people to find it on the Internet. For lack of a better term, I’m calling this ‘Oreo construction’, because of my predilection towards ‘stuf’, and because it needs to be called something. We’re all calling it ‘Oreo construction’ now, because the stuf is in the middle. This is how you do it with standard PCB design tools and cheap Chinese board houses.

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