Comfort Thermometer With Impressive LED Display

January 2, 2017 by Jenny List 8 Comments

A frequent early project for someone learning to use a microcontroller such as an Arduino board involves hooking up a temperature sensor and an LCD display to make a digital thermometer. Not many components are involved, but it provides a handy practical introduction to interfacing peripherals. Once you’ve passed that step in your tech education, do you ever return to thermometers? Probably not, after all what can you add to a thermometer but a sensor and a display?

Perhaps if you have asked yourself that question you might be interested in [Richard Stevens]’s thermometer project, as he refers to it, a Comfort Thermometer Display. It takes the form of an Ikea Ribba frame inset with 517 LEDs arranged as a central set of seven segment displays, a ring of bar graphs, and an outer ring of RGB LEDs. Behind the scenes is a mass of cabling, and four shaped pieces of stripboard to fit the area around the LEDs. The display cycles through readings for temperature, heat index, and humidity.

Powering it all are a brace of microcontrollers: an ATMega328 for the 7-segments and a range of PICs controlling the bar graphs and RGB LEDs. Another PIC handles RF communication with the sensors, which are housed in a remote box. We’ve embedded the video of the device in operation below the break, and we’re sure you’ll agree it’s an impressive piece of work.

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SST Is A Very Tidy ESP8266 Smart Thermostat

January 1, 2017 by Jenny List 15 Comments

The smart thermostat has become in a way the public face of the Internet of Things. It’s a demonstration that technological uptake by the general public is driven not by how clever the technology is, but by how much use they can see in it. A fridge that offers your recipes or orders more eggs may be a very neat idea, but at street level a device allowing you to turn your heating on at home before you leave work is much cooler. Products like Nest or Hive have started to become part of normal suburban life.

There is no reason though for an IoT thermostat to be a commercial product like the two mentioned. Our subject today demonstrates this; SST is a Wi-Fi smart thermostat using an ESP8266 that can be controlled by an app, thanks to its use of the open-source Souliss IoT Framework.

The build is very well finished, with PCBs, colour display and other components in a neat 3D-printed box. It’s a project that you could put in front of an end-user, it’s finished to such a high standard. Physical entity files are available from the hackaday.io page linked above, while its firmware is available in a GitHub repository. THere is a video showing some of the device’s capabilities, which we’ve put below the break.

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Move A Robotic Hand With Your Nerve Impulses

December 31, 2016 by Jenny List 7 Comments

Many of us will have seen robotics or prosthetics operated by the electrical impulses detected from a person’s nerves, or their brain. In one form or another they are a staple of both mass-market technology news coverage and science fiction.

The point the TV journalists and the sci-fi authors fail to address though is this: how does it work? On a simple level they might say that the signal from an individual nerve is picked up just as though it were a wire in a loom, and sent to the prosthetic. But that’s a for-the-children explanation which is rather evidently not possible with a few electrodes on the skin. How do they really do it?

A project from [Bruce Land]’s Cornell University students [Michael Haidar], [Jason Hwang], and [Srikrishnaa Vadivel] seeks to answer that question. They’ve built an interface that allows them to control a robotic hand using signals gathered from electrodes placed on their forearms. And their write-up is a fascinating read, for within that project lie a multitude of challenges, of which the hand itself is only a minor one that they solved with an off-the-shelf kit.

The interface itself had to solve the problem of picking up the extremely weak nerve impulses while simultaneously avoiding interference from mains hum and fluorescent lights. They go into detail about their filter design, and their use of isolated power supplies to reduce this noise as much as possible.

Even with the perfect interface though they still have to train their software to identify different finger movements. Plotting the readings from their two electrodes as axes of a graph, they were able to map graph regions corresponding to individual muscles. Finally, the answer that displaces the for-the-children explanation.

There are several videos linked from their write-up, but the one we’re leaving you with below is a test performed in a low-noise environment. They found their lab had so much noise that they couldn’t reliably demonstrate all fingers moving, and we think it would be unfair to show you anything but their most successful demo. But it’s also worth remembering how hard it was to get there.

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Reflow Soldering At Another Level

December 30, 2016 by Jenny List 17 Comments

We’re used to reflow soldering of our PCBs at the hacker level, for quite a few years people have been reflowing with toaster ovens, skillets, and similar pieces of domestic equipment and equipping them with temperature controllers and timers. We take one or two boards, screen print a layer of solder paste on the pads by using a stencil, and place our surface-mount components with a pair of tweezers before putting them in the oven. It’s a process that requires care and attention, but it’s fairly straightforward once mastered and we can create small runs of high quality boards.

But what about the same process at a professional level, what do you do when your board isn’t a matchbox-sized panel from OSH Park with less than 50 or so parts but a densely-packed multilayer board about the size of a small tablet computer and with many hundreds of parts? In theory the same process of screen print and pick and place applies, but in practice to achieve a succesful result a lot more care and planning has to go into the process.

This is being written the morning after a marathon session encompassing all of the working day and half of the night. I was hand-stuffing a row of large high-density boards with components ranging from 0402 passives to large QFPs and everything else in between. I can’t describe the board in question because it is a commercially sensitive prototype for the industrial customer of the friend I was putting in the day’s work for, but it’s worth going through the minutiae of successfully assembling a small batch of prototypes at this level. Apologies then, any pictures will be rather generic.

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Little Bobby Tables Just Registered A Company…

December 29, 2016 by Jenny List 33 Comments

Sometimes along comes a tech story that diverges from our usual hardware subject matter yet which just begs to be shared with you because we think you will find it interesting and entertaining.

XKCD 327, Exploits of a Mom (CC BY-NC 2.5).

You will no doubt be familiar with the XKCD cartoon number 327, entitled “Exploits of a Mom”, but familiarly referred to as “[Bobby Tables]”. In it a teacher is ringing the mother of little [Robert’); DROP TABLE Students; –], whose name has caused the loss of a year’s student records due to a badly sanitized database input. We’ve all raised a chuckle at it, and the joke has appeared in other places such as an improbably long car license plate designed to erase speeding tickets.

It's nice to see that Companies House sanitise their database inputs. — It’s nice to see that Companies House sanitise their database inputs.

Today we have a new twist on the Bobby Tables gag, for someone has registered a British company with the name “; DROP TABLE “COMPANIES”;– LTD“. Amusingly the people at Companies House have allowed the registration to proceed, so either they get the joke too or they are unaware of the nuances of a basic SQL exploit. It’s likely that if this name leaves Her Majesty’s civil servants with egg on their faces it’ll be swiftly withdrawn, so if that turns out to be the case then at least we’ve preserved it with a screenshot.

Of course, the chances of such a simple and well-known exploit having any effect is minimal. There will always be poor software out there somewhere that contains badly sanitized inputs, but we would hope that a vulnerability more suited to 1996 would be vanishingly rare in 2016.

If by some chance you haven’t encountered it before we’d recommend you read about database input sanitization, someday it may save you from an embarrassing bit of code. Meanwhile we salute the owner and creator of this new company for giving us a laugh, and wish them every success in their venture.

Fail Of The Week: How I Killed The HiPot Tester

December 29, 2016 by Jenny List 18 Comments

Have you ever wired up a piece of test equipment to a circuit or piece of equipment on your bench, only to have the dreaded magic smoke emerge when you apply power? [Steaky] did, and unfortunately for him the smoke was coming not from his circuit being tested but from a £2300 Clare H101 HiPot tester. His write-up details his search for the culprit, then looks at how the manufacturer might have protected the instrument.

[Steaky]’s employer uses the HiPot tester to check that adjacent circuits are adequately isolated from each other. A high voltage is put between the two circuits, and the leakage current between them is measured. A variety of tests are conducted on the same piece of equipment, and the task in hand was to produce a new version of a switch box with software control to swap between the different tests.

This particular instrument has a guard circuit, a pair of contacts that have to be closed before it will proceed. So the switch box incorporated a relay to close them, and wiring was made to connect to the guard socket. At first it was thought that the circuit might run at mains voltage, but when it was discovered to be only 5V the decision was made to use a 3.5mm jack on the switch box. Inadvertently this was left with its sleeve earthed, which had the effect of shorting out a DC to DC converter in the HiPot tester and releasing the smoke. Fortunately then the converter could be replaced and the machine brought back to life, but it left questions about the design of the internal circuit. What was in effect a logic level sense line was in fact connected to a low current power supply, and even the most rudimentary of protection circuitry could have saved the day.

We all stand warned to be vigilant for this kind of problem, and kudos to [Steaky] for both owning up to this particular fail and writing such a good analysis of it.

Our Fail Of The Week series has plenty to entertain the reader who is not of a nervous disposition. This isn’t the first fail to feature a suspect bit of connector wiring, not an unexpected short or even some magic smoke.

In Defense Of The Electric Chainsaw

December 28, 2016 by Jenny List 94 Comments

Here at Hackaday we are a diverse bunch, we all bring our own experience to the task of bringing you the best of the hardware scene. Our differing backgrounds were recently highlighted by a piece from my colleague [Dan] in which he covered the teardown of a cordless electric chainsaw.

It was his line “Now, we’d normally shy away from any electric chainsaw, especially a cordless saw, and doubly so a Harbor Freight special“. that caught my eye. I’m with him on cordless tools which I see as a cynical ploy from manufacturers to ensure 5-yearly replacements, and I agree that cheap tools are a false economy. But electric chainsaws? Here on this small farm, they’re the saw of choice and here’s why.

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