Improving Rice Cooker Efficiency

July 10, 2016 by Jenny List 102 Comments

Looking at the plate on the bottom of his electric rice cooker, [AC_Hacker] was surprised to find that it was rated to consume 400 watts. Furthermore when he measured its consumption he found that it consumed 385 watts without even having a cooking cycle initiated. The circuit to keep cooked rice warm was always on – even when the cooking circuit wasn’t engaged.

Something clearly had to be done, so he set about modifying the cooker for better economy. Removing the base revealed that disabling the warming circuit was as simple as disconnecting it. [AC_Hacker] also noticed that the device had no thermal insulation. There was plenty of space between the inner and outer walls, so he packed it with glass wool. The final modification was to reduce the power taken by the heater by installing a half-wave rectifier diode. The cooker still reached the desired temperature, it just used half the power.

You might think that would be the end of it, given that the modifications significantly reduced the cooker’s power consumption without detriment to its rice cooking ability. Rice now took a little longer to cook, so there was still room for improvement. The moment of inspiration came when [AC_Hacker] realized that the cooking time was proportional to the amount of water used in a cooking cycle. He could safely reduce the water without affecting the cooked rice. A 30% water reduction led to a proportional cooking time reduction, and rice cooked using a lot less power.

Surprisingly this seems to have been Hackaday’s first rice cooker hack. Perhaps that’s because you’ve been so busy supplying us with sous vide hacks to write about.

Converting A Lawnmower Engine To Run On Compressed Air

July 8, 2016 by Jenny List 31 Comments

Our most likely exposure to a steam engine these days will probably come courtesy of a railway locomotive. A machine capable of immense power and probably with significant complexity and engineering in its construction, something the majority of us will only ever be able to see at second-hand. But there was a period when steam engines were much more accessible, before internal combustion engines and electric motors took on the task of automating hard work you would have found small stationary steam engines in all corners of industry.

These engines are on a scale much more easily embraced by hackers and makers, and though vintage stationary engines are thin on the ground these days there are a significant number of people pursuing their construction by converting modern petrol and diesel engines to a more old-fashioned medium.

[Lindsay Wilson] has a lawnmower engine which a few years ago he converted with the addition of a sleeve valve to run on compressed air. It’s not a steam engine because creating a safe and legal steam boiler is an expensive process, but despite this it amounts to the same thing. The engine in question is a small sidevalve single cylinder Suffolk Punch lawnmower engine from which he has removed and blocked the valve gear, and added a sleeve valve powered by a linkage from the crankshaft and using the spark plug hole as an inlet and outlet. He provides a lot of detail on the sleeve valve’s construction, and it really is a surprisingly simple arrangement. We might look for a harder metal than copper pipe for the guide in which it runs though.

The video below the break shows the engine being run up after a period of storage. It’s an effective device, easily capable of taking more air than his compressor can supply.

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Beautiful Raspberry Pi Laptop Inspired By Psion

July 8, 2016 by Jenny List 34 Comments

In the four years since the first Raspberry Pi appeared, there have been many takes on a portable computer based on it. The choice of components is fairly straightforward, there is now a wide selection of suitable keyboards, displays, and battery packs to choose from. You might therefore think that there could be nothing new in the world of the portable Pi, indeed another one might be as mundane as just another PC build.

News reaches us from Japan this morning of [nokton35mm]’s “RasPSION” Pi laptop build (machine translation) inspired by the Psion portable computers of the late 1990s.

The RasPSION features the Raspberry Pi 7″ display as well as a Bluetooth keyboard, 5V battery pack and the Pi camera. What makes it special is its laser cut case, and in particular its pivoting hinge mechanism. This is the part that takes its inspiration from the Psion machines, and its operation can be seen in the video below the break.

He claims the finished laptop gives him about two hours of battery life, which is no mean feat given that it lacks the sophisticated power management you’ll find in a commercial laptop. We hope that in time we’ll see him posting the details of the build somewhere other than Twitter, as this is a laptop we’d love to know more about.

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Ask Hackaday: How Hard Is It To Make A Bad Solder Joint?

July 8, 2016 by Jenny List 70 Comments

When you learn to solder, you are warned about the pitfalls of creating a solder joint. Too much solder, too little solder, cold joints, dry joints, failing to “wet” the joint properly, a plethora of terms are explained if you read one of the many online guides to soldering.

Unsurprisingly it can all seem rather daunting to a novice, especially if they are not used to the dexterity required to manipulate a tool on a very small-scale at a distance. And since the soldering iron likely to be in the hands of a beginner will not be one of the more accomplished models with fine temperature control and a good tip, it’s likely that they will experience most of those pitfalls early on in their soldering career.

As your soldering skills increase, you get the knack of making a good joint. Applying just the right amount of heat and supplying just enough solder becomes second nature, and though you still mess up from time to time you learn to spot your errors and how to rework and fix them. Your progression through the art becomes a series of plateaux, as you achieve each new task whose tiny size or complexity you previously thought rendered it impossible. Did you too recoil in horror before your first 0.1″ DIP IC, only to find it had been surprisingly easy once you’d completed it?

A few weeks ago we posted a Hackaday Fail of the Week, revolving around a soldering iron failure and confirmation bias leading to a lengthy reworking session when the real culprit was a missing set of jumpers. Mildly embarrassing and something over which a veil is best drawn, but its comments raised some interesting questions about bad solder joints. In the FoTW case I was worried I’d overheated the joints causing them to go bad, evaporating the flux and oxidising the solder. This was disputed by some commenters, but left me with some curiosity over bad solder joints. We all know roughly how solder joints go wrong, but how much of what we know is heresay? Perhaps it is time for a thorough investigation of what makes a good solder joint, and the best way to understand that would surely be to look at what makes a bad one.

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The Champagne Of Light Bulbs

July 7, 2016 by Jenny List 9 Comments

We’re all used to making our own lighting projects. Triac dimmers, LEDs, Neopixels, EL wire, there is a huge array of lighting components and technologies at our fingertips. But how many of us have made our own lighting rather than buying off-the-shelf? [Confined Maker] set out to do just that by creating an incandescent light bulb from scratch, and since he’s obviously a hacker with a bit of class he did it in an empty Dom Perignon champagne bottle.

It might seem a daunting project, but as he shows us in the video below the break, it turns out to be surprisingly straightforward with no exotic tooling required. He starts by winding a fine coil of thin tungsten wire round a dowel to act as his filament, before bringing a pair of enameled copper wires through holes drilled in the base of the bottle and out of the neck. The ends of these wires are then spliced to his filament and secured with conductive epoxy before the whole assembly is carefully slid back into the bottle. The holes are caulked with silicone, and the bottle is then carefully charged with argon. Argon is heavier-than-air, so he can do this on the bench with nothing more than a bicycle tube inflator and a drinking straw. The bottle is then sealed with a cork and more silicone, and his bulb is ready.

The first power-up with 120V mains power sees a puff of smoke inside the bottle as a coating on the tungsten is vapourised, but after that the bulb does its job well. He’s concerned about his epoxy melting, and the filament has moved to one side of the bottle so he’s not sure about the lifetime he can expect, but to make a working light bulb with such basic equipment is still an impressive accomplishment. His video below the break is eleven and a half minutes long, but well worth watching every minute.

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Niklas Roy’s Music Construction Machine

July 5, 2016 by Jenny List 8 Comments

If you think of a music box, the first image that might come to mind is that of a small tabletop device with a simple mechanism and a single instrument. Usually a row of chimes triggered by points etched on a roller. If you are a bit more ambitious maybe you thought of a player piano with a roll of perforated paper carrying a tune, but yet again with only the single voice of one instrument.

[Niklas Roy] however has a different vision when it comes to mechanical music. He’s created an entire ensemble with real musical instruments, a drum kit, keyboard, and electric guitar. His Music Construction Machine is no simple music box with a single tune though, it generates a constantly changing melody through a mechanically implemented algorithm with a complex interaction of cyclic variables that periodically alternate between harmonic and discordant. Unfortunately we can’t find any audio examples of the installation at work.

There is a timeliness to this post, the machine is part of an art installation at the Goethe-Institut Pop Up Pavillion on the Nowy Targ square in Wrocław, Poland, and it will be exhibited until the 10th of July. We hope some of our Central European readers will be within range and can make the trip. If you do, we’d love to hear some sample audio from your visit.

We’ve featured [Niklas]’s work many times before here at Hackaday. Just a few highlights are a past musical project powered by water, God on the CB radio, and his all-terrain mobile beer crate.

UPDATE: [Niklas] has posted details of the exhibition in Wroclaw on his blog, including several videos like the on below the break that show the machine in its full glory.

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A 150MHz 6502 Co-Processor

July 5, 2016 by Jenny List 16 Comments

If you are familiar with ARM processors, you may know of their early history at the 1980s British home computer manufacturer Acorn. The first physical ARM system was a plug-in co-processor development board for Acorn’s BBC Micro, the machine that could be found in nearly every UK school of the day.

For an 8-bit home computer the BBC Micro had an unusually high specification. It came with parallel, serial and analog ports, built-in networking using Acorn’s proprietary Econet system, and the co-processor interface used by that ARM board, the Tube. There were several commercial co-processors for the Tube, including ones with a 6502, a Z80 allowing CP/M to be run, and an 80186.

As with most of the 8-bit generation of home computers the BBC Micro continues to maintain a strong enthusiast following who have not stopped extending its capabilities in all directions. The Tube has been interfaced to the Raspberry Pi, for instance, on which an emulation of original co-processor hardware can be run.

And thus we come to the subject of this article, [Hoglet] and [BigEd]’s 150MHz 6502 coprocessor for the BBC Micro. Which of course isn’t a 6502 at all, but a 6502 emulated in assembler on an ARM which is in a way the very distant descendant of the machine it’s hosted upon. There is something gloriously circular about the whole project, particularly as the Pi, like Acorn, the BBC Micro, and modern-day ARM, has its roots in Cambridge. How useful it is depends on your need to run 8-bit 1980s software in a tearing hurry, but they do report it runs Elite, which if you were there at the time we’re sure you will agree is the most important application to get running on a BBC Micro.

We’ve featured the Tube interface before when we talked about an FPGA co-processor with a PDP/11 mode that was definitely never sold by Acorn. And we’ve also featured an effort to reverse engineer the primordial ARM from that first BBC Micro-based co-processor board.

BBC Micro image: Stuart Brady, Public Domain, via Wikimedia Commons.