A white male in a green shirt sitting next to a tall rectangular robot made of green and black components with an aluminum frame. In front of him are a variety of components from several windshield wiper motor assemblies. Casings, gearboxes, and the like are strewn across the wooden table.

A Wiper Motor 101

February 2, 2024 by Navarre Bartz 22 Comments

Need a powerful electric motor on the cheap? [Daniel Simu] and his friend [Werner] show us the ins and outs of using windshield wiper motors.

Through many examples and disassembled components, the duo walk us through some of the potential uses of wiper motors to power a project. Some of the nuggets we get are the linear relationship of torque to current (10-15A max) and speed to voltage (12-15V DC) on these units, and some of the ways the wiring in these motors is a little different than a simple two wire DC motor.

They also discuss some of their favorite ways to control the motors ranging from a light switch to an Arduino. They even mention how to turn one into a big servo thanks to a project on Hackaday.io and a few modifications of their own. [Simu] also discusses some of the drawbacks of wiper motors, the most evident being that these motors use nylon gears which are prone to stripping or failing in other ways when subjected to high torque conditions for too long.

If you recognize [Simu], it may be from his robotic acrobat built with wiper motors. Want to see some more wiper motor hacks? How about a 3D scanner or making sure your wipers always keep the beat?

Continue reading “A Wiper Motor 101” →

A black PCB with a cellular modem board piggy backed on top. It has a micro-USB and DB-type connector on the end facing the camera.

Open Vehicle Monitoring System Is The Window To Your EV’s Soul

January 25, 2024 by Navarre Bartz 14 Comments

Electric cars have more widgets than ever, but manufacturers would rather you don’t have direct access to them. The Open Vehicle Monitoring System intends to change that for the user. [via Transport Evolved]

As car manufacturers hoover up user data and require subscriptions for basic features, it can be a frustrating time to make such a big purchase. Begun in 2011, OVMS now interfaces with over a dozen different EVs and gives you access to (or helps you reverse engineer) all the data you could want from your vehicle. Depending on the vehicle, any number of functions can be accessed including remote climate start or cell-level battery statistics.

The hardware connects to your car’s OBDII port and uses an ESP32 microcontroller connected to a SIMCOM SIM7600G modem (including GPS) to provide support for 3 CAN buses as well as Wi-Fi and Bluetooth connections. This can be particularly useful for remote access to data for vehicles that can no longer phone home via their originally included cellular modems as older networks shut down.

Do you wish EVs weren’t so complicated? Read our Minimal Motoring Manifesto.

An image of a smarphone sitting on a lightly-colored wooden table. It has a tan case surrounding it on the top 2/3, and a copper case holding a BlackBerry Q10 keyboard jutting out over the bottom of the phone.

FairBerry Brings The PKB Back To Your Smartphone

January 24, 2024 by Navarre Bartz 37 Comments

Missing the feel of physical keys on your phone, but not ready to give up your fancy new touchscreen phone? [Dakkaron] has attached a BlackBerry keyboard to a slightly more recent device.

Designed for the FairPhone 4, [Dakkaron]’s hack should be transferable to other smartphones as it connects to the phone over USB without any of that tedious mucking about with Bluetooth. There’s even a handy OpenSCAD-based generator to help you along in the customization process.

[Dakkaron] started with an Arduino Pro Micro-based implementation, but the most recent iteration uses a custom board that can be obtained partially-populated. Unfortunately, the Hirose connector for the keyboard isn’t available off-the-shelf, so you’ll have to solder that yourself if you’re planning to do this mod. Sounds like a perfect opportunity to practice your surface mount soldering skills!

If the Q10 keyboard looks familiar, it’s probably because it’s one of the most popular keyboards for small projects around here. Check out Regrowing a BlackBerry from the Keyboard Out or a LoRa Messenger with one. We’ve even seen them in a conference badge!

Two researchers, a white woman and dark-skinned man look at a large monitor with a crystal structure displayed in red and white blocks.

AI On The Hunt For Better Batteries

January 23, 2024 by Navarre Bartz 18 Comments

While certain dystopian visions of the future have humans power the grid for AIs, Microsoft and Pacific Northwest National Laboratory (PNNL) set a machine learning system on the path of better solid state batteries instead.

Solid state batteries are the current darlings of battery research, promising a step-change in packaging size and safety among other advantages. While they have been working in the lab for some time now, we’re still yet to see any large-scale commercialization that could shake up the consumer electronics and electric vehicle spaces.

With a starting set of 32 million potential inorganic materials, the machine learning algorithm was able to select the 150 most promising candidates for further development in the lab. This smaller subset was then fed through a high-performance computing (HPC) algorithm to winnow the list down to 23. Eliminating previously explored compounds, the scientists were able to develop a promising Li/Na-ion solid state battery electrolyte that could reduce the needed Li in a battery by up to 70%.

For those of us who remember when energy materials research often consisted of digging through dusty old journal papers to find inorganic compounds of interest, this is a particularly exciting advancement. A couple more places technology can help in the sciences are robots doing the work in the lab or on the surgery table.

Continue reading “AI On The Hunt For Better Batteries” →

A black plastic trim piece from a vehicle interior. It has slight flecking in its texture. It is sitting on an off-white bench overlooking a workshop.

Can Car Parts Grow On Trees?

January 19, 2024 by Navarre Bartz 27 Comments

Cars don’t grow on trees, but Ford is designing car parts from olive tree cuttings. [via Electrek]

Ford is no stranger to designing parts from plants for their vehicles. Henry famously liked to beat on the Soy Bean Car with a blunted axe to tout the benefits of bioplastic panels. Researchers at Ford’s Cologne, Germany facility have detailed their work to use waste from olive orchards as part of a new biocomposite from the LIVE COMPOLIVE program.

Fibers from the olive tree cuttings are mixed with recycled plastic and injection molded to form panels. The video below features interior panels that are currently made with traditional plastics that could be swapped over to the new composite. Since these cuttings are a waste product from food production, there isn’t the tension akin to that presented via biofuels vs food. We’re curious what Precious Plastics could do with this, especially if the fibers are able to reinforce the matrix.

If you want to see some other unusual uses for waste wood, why not checkout a “paper” bottle or 3D printing with sawdust?

Continue reading “Can Car Parts Grow On Trees?” →

You Wouldn’t Download A House

January 19, 2024 by Navarre Bartz 62 Comments

Shelter is one of the most basic of human needs, so it shouldn’t be a surprise that we continually come up with new ways to build homes. Most building systems are open source to an extent, and the WikiHouse project tries to update the process for the internet age.

WikiHouse is a modular building system similar to structural insulated panels (SIPs) but designed to be made on a CNC and insulated in the shop before heading to the site. Using this system, you can get the advantages of a manufactured home, but in a more distributed manner. Plywood or oriented strand board (OSB) can be used to make up the chassis of the blocks which can then be assembled very quickly on site versus traditional wooden construction.

One of the more interesting aspects of WikiHouse is that it takes design for disassembly seriously. How many houses have parts that are still good when they’re demolished to make way for something new? In most places, the good is hauled to the dump along with the bad because it isn’t economical to separate the two. Building with end of life in mind makes it so much easier to recover those materials and not waste them. There are certainly examples of careful material recovery, but they’re few and far between.

If you’re looking for some other ways to quickly build a house from wood, checkout the PlyPad or Brikawood.

Continue reading “You Wouldn’t Download A House” →

a) Schematic illustration of energy storage process of succulent plants by harnessing solar energy with a solar cell, and the solar cell converts the energy into electricity that can be store in APCSCs of succulent plants, and then utilized by multiple electrical appliances. b–d) The energy is stored in cactus under sunlight by solar cell and then power light strips of Christmas tree for decoration.

Succulents Into Supercapacitors

January 11, 2024 by Navarre Bartz 17 Comments

Researchers in Beijing have discovered a way to turn succulents into supercapacitors to help store energy. While previous research has found ways to store energy in plants, it often required implants or other modifications to the plant itself to function. These foreign components might be rejected by the plant or hamper its natural functions leading to its premature death.

This new method takes an aloe leaf, freeze dries it, heats it up, then uses the resulting components as an implant back into the aloe plant. Since it’s all aloe all the time, the plant stays happy (or at least alive) and becomes an electrolytic supercapacitor.

Using the natural electrolytes of the aloe juice, the supercapacitor can then be charged and discharged as needed. The researchers tested the concept by solar charging the capacitor and then using that to run LED lights.

This certainly proposes some interesting applications, although we think your HOA might not be a fan. We also wonder if there might be a way to use the photosynthetic process more directly to charge the plant? Maybe this could recharge a tiny robot that lands on the plants?