Turning Up The Heat On HT-PLA’s Marketing

PLA is probably the most-printed filament on the market these days, and is there any wonder? It’s cheap, it’s easy, and it doesn’t poison you (as quickly as its competitors, anyway). What it doesn’t do very well is take the heat. Polymaker’s new HT-PLA formulation promises to solve that, and [My Tech Fun] put those claims to the test in a recent video.

Polymaker claims its HT-PLA is heat-stable up-to 150 C, but still prints as easily as standard PLA at up to 300 mm/s. By “heat stable” they mean able to maintain dimensions and form at that temperature when not under any load, save perhaps its own weight. If you need high-temp mechanical properties, they also offer a glass-fiber infused HT-PLA-GF that they claim is heat resistant up to 110 C (that is, able to withstand load at that temperature) which is hard to sneeze at, considering you  you could print it on a stock Ender so long as you tossed a hardened nozzle on it.

Now it’s not a free lunch: to get the very best results, you do need to anneal the parts, which can introduce shrinkage and warping in HT-PLA, but that’s where HT-PLA-GF shines. If you want to see the results of the tests you can jump to 19:27 in the video, but the short version is that this is mechanically like PLA and can take the heat.

The verdict? If you like printing PLA and want to shove something in a hot car, you might want to try HT-PLA. Otherwise, it’s just like PLA. It prints like PLA, it looks like PLA, and when cold it behaves mechanically like PLA, which we suppose was rather what Polymaker was going for. There is no word yet on whether the additives that make it high-temp increase off-gassing or toxicity but since this stuff prints like PLA and can stand a little airflow, it should be easy to ventilate, which might make for fewer trade-offs when building an enclosure.

What do you think, will you be trying HT-PLA anytime soon? Let us know in the comments.

Continue reading “Turning Up The Heat On HT-PLA’s Marketing”

Wireless Power Makes For Cable-Free Desk

Some people hate cables with a passion; others are agnostic and prefer cabled peripherals to having to stop and charge their mouse. [Matt] from DIYPerks has the best of both worlds with this wireless-powered, no-cable desk setup.

The secret is embedded within the plywood desk: an evaluation kit from Etherdyne Technologies, Inc consisting of a 100 W RF power supply and its associated power antenna looping around the desktop edge. The mechanism is similar to the inductive charging often seen on phones nowadays, but at higher frequency and larger scale, enabling power to be transmitted several feet (at least a meter) above the desktop.

The range is impressive (this isn’t the maximum), but the efficiency is not advertised.

The kit from ETI contained several PCB-coil receivers, which [Matt] built into a number of devices, including a lamp, heated cup, microphone, speakers, his mouse, keyboard, and even a custom base to run his monitor, which really shows the power these things can pull.

The microphone is a non-Bluetooth RF unit lovingly modified to studio quality, at least as far as we can tell on laptop speakers through YouTube’s compression. The speakers use a pair of Bluetooth modules to negotiate stereo sound while staying in sync. And before you ask “what about signal for the monitor?”– we have to inform you that was taken care of too, via a wireless HDMI dongle. Check it out in the video below.

Of course the elephant in the room here is power usage — there’s a 10 W base draw, and probably a big hit to efficiency vs cabled-everything– but we figure he gets partway to a pass on that by using a Frameworks mainboard instead desktop hardware. Indeed, a full analysis might show that the transmission efficiency of this system is no worse than the power to charge/discharge inefficiencies in a more conventional battery powered wireless setup.

While no wires is pretty clean, we’re not sure this beats the totally-hidden-in-the-desk PC [Matt] built last year in terms of minimalist aesthetic.  That Frameworks mainboard also likely lacks the power of his triple-screen luggable, but this was still an entertaining build.

Continue reading “Wireless Power Makes For Cable-Free Desk”

The one-tube radio setup, in front of a PC monitor

Single Tube SDR Is A Delightful Mix Of Old And New

Software Defined Radio (SDR) is the big thing these days, and why not? A single computer can get rid of a room full of boat anchors, and give you better signal discrimination than all but the best kit. Any SDR project needs an RF receiver, and in this project [mircemk] used a single 6J1 vaccum tube to produce an SSB SDR that combines the best of old and new. 

Single-tube radios are a classic hack, and where a lot of hams got started back in the day, but there is a reason more complicated circuits tend to be used. On the other hand, if you can throw a PC worth of signal processing at the output, it looks like you can get a very sensitive and selective single-sideband (SSB) receiver. 

The 6J1 tube is convenient, since it can run on only 6 V (or down to 3.7 as [mircemk] demonstrates). Here it is used as a mixer, with the oscillator signal injected via the screen grid. Aside from that, the simple circuit consists of a receiving coil, a few resistors and a variable capacitor. How well does it work? Quite well, when paired with a PC; you can judge for yourself in the video embedded below.

We’ve featured a lot of [mircemk]’s projects over the years, like this handsome OLED VU meter, or this frequency analyzer with a VFD  and even a virtual pinball cabinet made from scraps, among many others.

Continue reading “Single Tube SDR Is A Delightful Mix Of Old And New”

SPACEdeck Is Half Cyberdeck, Half Phone Case, All Style

It’s been at least a few hours since Hackaday last featured a cyberdeck, so to avoid the specter of withdrawal, we present you with [Sp4m]’s SPACEdeck, a stylish phone-based cyberdeck!

The case features a great message in an even better font.The SPACEdeck takes a Samsung Galaxy S24 and puts it into a handsome clamshell case with a wireless keyboard, turning the phone into a tiny-screened laptop that urges you not to panic. Is The Hitchiker’s Guide to The Galaxy available on the Playstore? Well, the e-book of the novel surely is, and having access to Wikipedia comes close. The design is building off (or out from, as the case may be) a 3D-printed phone case for the S24 by Digital Proto.

Given that the Galaxy S24 has more horsepower than the ancient Macbook we’re writing this on, this setup is probably going to be more useful than you might think, especially when paired with Termux to give you the full power of Linux.

Like some modern laptops, the screen can rotate 180 degrees for when the keyboard isn’t needed. The case will also allow for Nintendo Switch2 joycon integration, but that’s a work in progress for now. The connection points will also be modular so other accessories can be used. All files will be released once [Sp4m] is happy with how the Joycons are holding on, hopefully with a license that will allow us to remix this for other phones.

Given the supercomputers in our pockets, it’s really a wonder we don’t see more android-based cyberdecks, but most seem to stick to SBCs. Lately it seems the slabtop form-factor has been equally popular for cyberdecks, but it’s hard to beat a clamshell for practicality.

Open Source Watch Movement Really Ticks All The Boxes

When you think of open-source hardware, you probably think of electronics and maker tools– RepRap, Arduino, Adafruit, et cetera. Yet open source is an ethos and license, and is in no way limited to electronics. The openmovement foundation is a case in point– a watch case, to be specific. The “movement” in Openmovement is a fully open-source and fully mechanical watch movement.

Openmovement has already released STEP files of OM10 the first movement developed by the group. (You do need to sign up to download, however.) They say the design is meant to be highly serviceable and modular, with a robust construction suited for schools and new watchmakers. The movement uses a “Swiss pallets escapement” that runs at 3.5 Hz / 25,200 vph. (We think that’s an odd translation of lever escapement, but if you’re a watchmaker let us know in the comments.)  An OM20 is apparently in the works, as well, but it looks like only OM10 has been built from what we can see.

If you don’t have the equipment to finely machine brass from the STEP files, Openmovement is running a crowdfunding campaign to produce kits of the OM10, which you can still get in on until the seventh of June.

If you’re wondering what it takes to make a mechanical watch from scratch, we covered that last year. Spoiler: it doesn’t look easy. Just assembling the tiny parts of an OM10 kit would seem daunting to most of us. That might be why most of the watches we’ve covered over the years weren’t mechanical, but at least they tend to be open source, too.

Depositing Metal On Glass With Fiber Laser

Fiber lasers aren’t nearly as common as their diode and CO2 cousins, but if you’re lucky enough to have one in your garage or local makerspace, this technique for depositing thin films of metals in [Breaking Taps] video, embedded below, might be worth checking out. 

It’s a very simple hack: a metal shim or foil is sandwiched between two pieces of glass, and the laser is focused on the metal. Etching the foil blasts off enough metal to deposit a thin film of it onto the glass.  From electron microscopy, [Breaking Taps] reveals that what’s happening is that microscopic molten metal droplets are splashing up to the ̶m̶e̶t̶a̶l̶  glass, rather than this being any kind of plasma process like sputtering. He found this technique worked best with silver of all the materials tested, and there were a few. While copper worked, it was not terribly conductive — he suggests electroplating a thicker layer onto the (probably rather oxidized) copper before trying to solder, but demonstrates soldering to it regardless, which seems to work. 

This might be a neat way to make artistic glass-substrate PCBs. More testing will be needed to see if this would be worth the effort over just gluing copper foil to glass, as has been done before. [Breaking Taps] suspects, and we agree, that his process would work better under an inert atmosphere, and we’d like to see it tried.

One thing to note is that, regardless of atmosphere, alloys are a bit iffy with this technique, as the ‘blast little drops off’ process can cause them to demix on the glass surface. He also reasons that ‘printing’ a large area of metal onto the glass, and then etching it off would be a more reliable technique than trying to deposit complex patterns directly to the glass in one go. Either way, though, it’s worth a try if you have a fiber laser. 

Don’t have a fiber laser? Maybe you could build one. 

Continue reading “Depositing Metal On Glass With Fiber Laser”

ESPer-CDP Plays CDs And Streams In Style

What do you get when you combine an ESP32, a 16-bit DAC, an antique VFD, and an IDE CD-ROM drive? Not much, unless you put in the work, which [Akasaka Ryuunosuke] did to create ESPer-CDP, a modern addition for your hi-fi rack.

It plays CDs (of course), but also can also scrobb the disks to Last.fm, automatically fetch track names and lyrics for CDs, and of course stream internet radio. It even acts as a Bluetooth speaker, because when you have an ESP32 and a DAC, why not? Of course we cannot help but award extra style points for the use of a VFD, a salvaged Futaba GP1232A02.  There’s just something about VFDs and stereo equipment that makes them go together like milk and cookies.

close up of front of machine showing VFD.
Between the panel and the VFD, this could almost pass as vintage Sony.

In terms of CD access, it looks like the IDE interface is being used to issue ATAPI commands to the CD-ROM drive to get audio out via S/PDIF.  (Do you remember when you had to hook your CD drive to your sound card to play music CDs?) This goes through a now-discontinued WM8805 receiver — a sign this project has been in the works for a while — that translates S/PDIF into an I2S stream the ESP32 can easily work with.

Work with it it does, with the aforementioned scrobbing, along with track ID and time-sinked lyrics via CDDB or  MusicBrainz. The ESP32 should have the computing power to pull data through the IDE bus and decode it, but we have to admit that this hack gets the job done — albeit at the expense of losing the ability to read data CDs, like MP3 or MIDI. [Akasaka Ryuunosuk] has plans to include such functionality into v2, along with the ability to use a more modern SATA CD-ROM drive. We look forward to seeing it, especially if it keeps the VFD and classic styling. It just needs to be paired with a classic amplifier, and maybe a DIY turntable to top off the stack.

Thanks to [Akasaka Ryuunosuke] for the tip. If you also crave our eternal gratitude (which is worth its weight in gold, don’t forget), drop us a tip of your own. We’d love to hear from you.