The Sincerest Form Of Flattery

July 18, 2020 by 15 Comments

In the art world, it’s often wistfully said that imitation is the sincerest form of flattery. In the open-source hardware world, this flattery takes the shape of finding your open-source project mass produced in China and sold at outrageously low markups. Looking around on my lab, I’ve been the direct beneficiary of this success.

I see an AVR Transistor Tester that I picked up for a few bucks a long time ago. Lacking anything better, it’s my go-to device for measuring inductance and capacitor ESR. For $7, it is worth much more than I paid for it, due to some clever design work by a community of German hackers and the economics of mass production. They’re so cheap that we’ve seen people re-use them just for the displays and with a little modification, turned them into Tetris consoles. That’s too cool. Continue reading “The Sincerest Form Of Flattery” →

Techniques For Making Complex Carbon Fibre Tube Parts

July 18, 2020 by 19 Comments

Many a hacker spent their high school years picking up a few new skills in workshop classes. Whether it be woodworking, welding, or the patient, delicate skill of technical drawing, they’ve been a mainstay of secondary education for decades. However, composites are new enough that they aren’t a major feature of the curriculum. For those wishing to fill in a few gaps, [Easy Composites] have some great videos on carbon fibre techniques.

The video in question concerns the manufacture of a complex cross-section tube part, but these techniques can also apply to more complex hollow sections, like a bike frame, for example. Starting with a mold, the first step is to cut a rough template. This is then used to lay down the first layer of pre-preg carbon fibre material, and a more accurate template is made. The rest of the steps involve the production of a secure lap joint between subsequent layers, and how to properly use vacuum bag techniques on hollow parts.

It’s a useful primer on the basics of producing hollow carbon fibre parts with prepreg material. We’ve featured composites before, with this bulletproof armor a particularly good example. Video after the break.

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Forget LED Matrices, How About Neon!

July 18, 2020 by 16 Comments

The low-cost LED has changed the way we approach lighting in all its forms, allowing complex addressable displays and all sorts of lighting goodness. But what did we do before we had cheap LED arrays? Use neon bulbs, perhaps? That’s exactly what [Manawyrm] has done with her chainable 8×8 neon matrix boards, taking 64 neon indicator bulbs and driving each from mains potential with an individual triac. A line of 74HC595s handle the data transfer, floating at mains voltage while their ESP32 driver is kept safe by a set of isolators.

A Twitter post shows it in action, but perhaps the most hackworthy praise should be reserved for the test rig. Unable to source a variable 230 V mains supply for testing the array, she applied a 50 Hz sine wave to an audio power amplifier, and replaced the speaker with the low voltage side of a mains transformer. It’s the sort of hack we can’t help liking.

Neons have generally featured here as novelties rather than as significant displays in their own right. They’re interesting components that everyone should have a play with, not least because the possess negative resistance, and can be made to oscillate.

A Z80 Board With Very Few Parts

July 17, 2020 by 25 Comments

The Z80 is one of those old CPUs that is both obtainable and easy to work with — at least in some versions. [Doctor Volt] put together what may be the simplest possible setups to get a working Z80 system. He has the processor, of course. But everything else — clock, memory, and power — are from an Arduino Mega 2560. You could argue that’s two chips, but the board actually has several chips on it. On the other hand, you could probably pull off the same stunt with a bare ATMega 2560.

We’ve seen this done before, but usually with a few more support chips. If you are a purist, [Doctor Volt] also has some Z80 and CP/M experiments where the Arduino only acts as a disk drive for the computer and there are only two support chips. There are three videos for both projects that you can see below.

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Bluepill Copies Code So You Don’t Have To

July 17, 2020 by 5 Comments

You really should learn to read Morse code. But if you can’t — or even if you can, and just want a break — you can always get a computer to do it. For example, [jmharvey1] has a decoder that runs on a cheap Bluepill dev board.

The device uses a touchscreen and a few common components. The whole thing cost about $16. You can see it at work along with a description of the project in the video below.

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Home Monitoring, Without All The Sensors

July 17, 2020 by 15 Comments

Smart homes come with a lot of perks, not least among which is the ability to monitor the goings-on in your home, track them, and make trends. Each piece of monitoring equipment, such as sensors or cameras, is another set of wires that needs to be run and another “thing” that needs to be maintained on your system. There are sometimes clever ways of avoiding sensors, though, while still retaining the usefulness of having them.

In this build, [squix] uses existing sensors for electricity metering that he already had in order to alert him when his oven is pre-heated. The sensor is a Shelly 3EM, and the way that it interfaces with his home automation is by realizing that his electric oven will stop delivering electricity to the heating elements once it has reached the desired temperature. He is able to monitor the sudden dramatic decrease in electricity demand at his house with the home controller, and use that decrease to alert him to the fact that his oven is ready without having to install something extra like a temperature sensor.

While this particular sensor may only be available in some parts of Europe, we presume the idea would hold out across many different sensors and even other devices. Even a small machine learning device should be able to tell what loads are coming on at what times, and then be programmed to perform functions based on that data.

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USB Flash Drive Reveals Strange SD Card Heart

July 17, 2020 by 41 Comments

Many a hacker has dug an old flash drive out of the bottom of a backpack, and peeled apart the damaged plastic case to look inside. More often then not, you’d expect to see some SMD chips on a PCB along with a few passives, an LED and a USB port. [Gough] found something else entirely, and documented it for the interested public.

Inside the Comsol 8GB USB stick, [Gough] found an entire microSD card. One might be led to think this is a card reader and microSD masquerading as a normal flash drive, but the reality is far different. Instead, the drive contains a Flash memory controller which addresses the microSD card as raw NAND, through test points normally covered up on consumer-grade cards. The drive appears to be manufactured from factory second microSD cards that don’t pass the normal tests to be onsold to the public.

Armed with software obtained through spurious channels, [Gough] is able to dive deeper into the guts of the flash drive. The engineering tools allow the card to be optimised for capacity or speed, and different levels of error correction. It’s even possible to have the flash drive emulate a U3 CD ROM drive for OS installs and other purposes.

It’s a great dive into how USB drives work on a low level, and how the firmware and hardware work together. We’ve seen other flash drive hacks before too – like this simple recovery trick!