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Hackaday Links: March 5, 2023

March 5, 2023 by 40 Comments

Well, we guess it had to happen eventually — Ford is putting plans in place to make its vehicles capable of self-repossession. At least it seems so from a patent application that was published last week, which reads like something written by someone who fancies themselves an evil genius but is just really, really annoying. Like most patent applications, it covers a lot of ground; aside from the obvious capability of a self-driving car to drive itself back to the dealership, Ford lists a number of steps that its proposed system could take before or instead of driving the car away from someone who’s behind on payments.

Examples include selective disabling conveniences in the vehicle, like the HVAC or infotainment systems, or even locking the doors and effectively bricking the vehicle. Ford graciously makes allowance for using the repossessed vehicle in an emergency, and makes mention of using cameras in the vehicle and a “neural network” to verify that the locked-out user is indeed having, say, a medical emergency. What could possibly go wrong?

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Graphene And Copper Nanowire Thermal Interface With Low Thermal Resistance

March 5, 2023 by 8 Comments

With the increasing waste heat production by today’s electronics in ever smaller spaces, drawing this heat away quickly enough to prevent thermal throttling or damage is a major concern. This is where research by Lin Jing and colleagues from Carnegie Mellon University’s Department of Mechanical Engineering demonstrates a thermal interface material (TIM) that should provide a significant boost here. In the article, published in ACS Nano (paywalled; open access preprint alternative) the construction of this copper and graphene ‘sandwich’ TIM is described, along with tests.

The general idea is to use pillars between the two surfaces that can quickly carry the heat from the hot surface to the cool one. Although pure copper versions exist and do work, they suffer from the complications of having to build up these copper pillars in place, and subsequent oxidation reducing the effectiveness. While graphene and similar materials have shown superior heat-transfer capabilities, interfacing these materials with copper and other metals has proven problematic.

What Lin Jing et al. demonstrate in this study is to use essentially the pure copper approach, but to combine it with earlier research by Raghav Garg et al. (2017), who demonstrated how to grow 3-dimensional graphene structures. By cladding the copper pillars with graphene, this material improves heat transfer by 60%, while preventing oxidation of the metal. While the challenge is obviously to transfer these findings to something that can be mass-produced for consumer devices, it demonstrates how much potential there is in the use of graphene, which is a relatively new material for such applications due to how hard it was to produce until recently.

 

Yesterday’s Drill Press Packed With Tomorrow’s Upgrades

March 5, 2023 by 10 Comments

Those who hibernate in their workshops have a habit of re-imagining their relationship to tools. And [Marius Hornberger] is no exception, but the nine upgrades he’s added to his grandfather’s old drill press puts this machine on a whole other level.

In proper storytime fashion, [Marius] steps us through each upgrade, the rationale, and the time and effort that went into crafting the solution. Some of these upgrades, like a digital readout (DRO), add modern features to an old-school device. Others, like an oil mist cooling system and a compressed air chip blower, borrow from other machines with similar setups. Some, like the chip guard, are nice personal touches. And a few, like the motorized table with automatic clamp, transform the entire operator experience. On the whole, these upgrades follow a gentle theme of personalizing the machine to [Marius’] tastes, giving him a delightful, more personal operator experience that’s tuned through his everyday use. Amid the sheer volume of tweaks though, we’re convinced that you’ll find something that tickles your tinkering fancy.

It’s worth mentioning that the pneumatic table clamp alone (at 4:28) makes the entire video worth the watch. If you’ve ever had the mishap of pinching your finger or struggling to hold the table steady while clamping it in place, this little upgrade takes all of that away, replacing the swivel handle with a homebrew pneumatic cylinder made in the shop. With a single button press, a swoosh of compressed air either clamps or releases the table. Best of all, the setup still sports a hand clamp if [Marius] is operating without a compressed air source.

It’s also worth mentioning that a couple of [Marius’] upgrades completely skip the CAD step altogether. Instead, [Marius] creates templates directly off the drill press with tracing paper and then immediately transfers them onto stock materials. It’s a nice reminder that not every small project needs to start with a 3D model.

If all these upgrades are getting you ready to modify your machine, look no further than the video description where he’s courteously posted inks to key components behind these upgrades.

The story of many-a-workshop often involves reinventing your machine tools. If you’re looking for more tales of tool upgrades, have a look at resurrecting a machine from literal ashes or a machine that improves itself.

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Showing a RAM chip being removed from a Pi 4 board, hot air gun in the shot. Area around the chip is covered with kapton tape.

Upgrade RAM On Your Pi 4, The Fun Way

March 5, 2023 by 17 Comments

The Raspberry Pi shortage has been a meme in hacker circles for what feels like an eternity now, and the Pi 4 seems to be most affected – though, maybe it’s just its popularity. Nevertheless, if you’re looking for a Pi 4, you would need to look far and wide – and things are way worse if you need the 8 GB version specifically. Or so we thought – [MadEDoctor] shows us that refreshing online store pages isn’t the only way, having successfully upgraded the RAM chip on the Pi 4 from 1 GB to 8 GB with help of a hot air gun.

These chips are BGA, and those might feel intimidating if you’re just starting out with hot air – however, we recommend you watch this video, as [MadEDoctor]’s approach is of the kind that brings BGA replacement to hobbyist level. First off, you get a compatible RAM chip somewhere like Aliexpress – lucky for us, those come equipped with a set of balls from the factory. The default balls are made of lead-free solder, and [MadEDoctor] reballed the RAM chip with leaded solder balls to lower the melting point, but it’s by no means a requirement that you do the same.

In fact, you only need a hot air gun, flux, a soldering iron and some solder wick to perform the replacement – no reballing equipment. Put some kapton or metal tape on the board for heat shielding, get the old chip off with hot air, use an iron with wick to clean the pads, add some flux, align the chip, then use hot air to solder a new chip onto the board. Replacing this chip can get your Pi 4 to the highly-sought-after 8 GB target – as an aside, we’re surprised that there was no configuration needed, as the Pi 4 booted right up and successfully recognized the extra RAM added.

We’d personally recommend preheating for such an upgrade – that said, this sure went without a hitch, and such a RAM swap method doesn’t require any stencils, solder paste or solder ball applications. Drop by the video description for compatible RAM chip part numbers, make sure you have your tacky flux and solder wick in order, and let [MadEDoctor] walk you through upgrading your Pi 4 the hacker way. Is this hack to your liking? Take it up a notch with this laptop soldered-in RAM upgrade journey, or that one RAM upgrade for an old GPU to comply to Apple’s whims.

No Wheels, No Mercy

March 5, 2023 by 15 Comments

We always like when a designer does something different. After all, it is easy just to do what everyone else is doing. But to see things a different way is always interesting to us. When you think of a battle bot, you probably think of a robot with wheels or tracks, attacking other robots in an arena. But [Shea Waffles Johns] created Big Cookie, a combat bot with no wheels. Instead, it is a spinning wheel of death that moves relatively slowly. The robot makes up for that by having a mini-robot helper that brings Big Cookie its prey.

With no wheels and motors for locomotion, the robot can focus on armor and weapon force. It certainly looks dangerous spinning on the floor.

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Tiny Tapeout 3

Tiny Tapeout 3: Get Your Own Chip Design To A Fab

March 5, 2023 by 12 Comments

Custom semiconductor chips are generally big projects made by big companies with big budgets. Thanks to Tiny Tapeout, students, hobbyists, or anyone else can quickly get their designs onto an actual fabricated chip. [Matt Venn] has announced the opening of a third round of the Tiny Tapeout project for March 2023.

In 2022, Tiny Tapeout 1 piloted fabrication of user designs onto custom chips referred to as application-specific integrated circuits or ASICs. Following success of the pilot round, Tiny Tapeout 2 became the first paid version delivering guaranteed silicon. For Tiny Tapeout 2, there were 165 submissions. Most submissions were designed using a hardware description language such as Verilog or Amaranth, but ASICs can also be designed in the visual schematic capture tool Wokwi.

Each submitted design must fit within 150 by 170 microns. That footprint can accommodate around one thousand standard cells, which is certainly enough to explore a digital system of real interest.Ā  Examples from Tiny Tapeout 2 include digital neurons, FPGAs, and RISC-V processor cores.

Once the 250 designs are submitted, they’ll be combined into a large grid along with a controller. The controller will receive input signals and pump the inputs via a scan chain through the entire grid to each design. The results from each design continue through the scan chain to be output from the grid. Since all 250 designs will be combined on to one chip, each designer will receive everybody else’s design along with their own. This shared process opens a huge opportunity for experimentation.

To get started on your own ASIC design right away, visit Tiny Tapeout. Also check out the talk [Matt] gave at Supercon 2022: Bringing Chip Design to the MassesĀ along with his Zero to ASIC videos. And we’re not saying anything official, but he’ll probably be giving a workshop at Hackaday Berlin.

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A CRT Audio Visualiser For When LEDs Just Won’t Do

March 4, 2023 by 17 Comments

It has been a recurring feature of consumer audio gear since the first magic eye tube blinked into life, to have some kind of visualization of the sound being played. Most recently this has meant an LED array or an OLED screen, but [Thomas] has gone one better than this with a CRT television converted to perform as a rudimentary oscilloscope.

The last generation of commonly available monochrome televisions were small 5″ CRT models made in China. They never received digital tuners, so as digital TV has become the norm they are now useless to most people. Thus they can often be found for pennies on the second-hand market.

[Thomas]’s hack involves gutting such a TV and retaining its circuitry, but disconnecting the line driver from the deflection yoke. This would normally leave a vertical line on the screen as it would then be moved only by the frame driver at 50 Hz for PAL or 60 Hz for NTSC. By connecting an audio loudspeaker amplifier to the line deflection yoke he gets that low quality oscilloscope. It would be of limited use as an instrument, but few others will have such a cool audio visualizer. He’s viewing the screen in a portrait orientation, we’d be tempted to rotate the yoke for a landscape view.

It’s worth pointing out as always that CRT TVs contain high voltages, so we’d suggest reading up on how to treat them with respect.

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