An automatic loom

Desktop-Sized Fully Automatic Loom Is An Electromechanical Marvel

November 28, 2022 by 22 Comments

Weaving is one of the oldest crafts in the world, and was also among the first to be automated: the Industrial Revolution was in large part driven by developments in loom technology. [Roger de Meester] decided to recreate that part of the industry’s history, in a way, by building his own desktop-sized, fully automatic loom. After a long career in the textiles industry he’s quite the expert when it comes to weaving, and as you’ll see he’s also an expert machine builder.

[Roger]’s loom is of a specific type called a dobby loom, which means that the vertical threads (the warp) can be moved up and down in various ways to create different patterns in the fabric. The horizontal wires (the weft) are created by a shuttle moving left and right, carrying a bobbin that unspools as it travels. A comb-shaped plate (the reed) then fixes the fresh weft in its place. [Roger]’s videos (embedded below) clearly show this mechanism in action, as well as the loom’s overall design.

A detail of an automatic loom, showing the end of the weft being clamped as the shuttle starts its run
A clamp hold the end of the weft as the shuttle starts its run

The 3D printed shuttle is moved back and forth through the warp by a belt-driven system that grabs the magnetic end of the shuttle. Revolving storage drums on either side of the machine enable the use of different thread colors for each shuttle run. Shuttles are exchanged by a robotic arm that picks them up and places them onto the track; there’s a clamp that grabs the end of the thread as the shuttle starts its run, and a wire cutter to detach it when the shuttle is up for replacement.

This intricate mechanical dance is controlled by a set of Arduino Megas and Nanos. They drive all the servos, DC motors, and steppers while reading out an array of sensors and switches. The system can even detect several faults: the weft is checked for proper tension after each cycle, shuttles with empty bobbins are automatically discarded, while a laser keeps an eye on the warp to ensure none of the threads have snapped.

The entire machine is of [Roger]’s own design; apart from 3D-printed and CNC-machined parts, he also re-used components from various pieces of discarded machinery. His ultimate purpose is to use this machine to make specialized fabrics for medical or industrial use: for example, it can use conductive threads to make fabrics with built-in sensors.

Although this isn’t the first DIY automatic loom we’ve featured, it’s definitely the most advanced. Previous examples, like this 3D-printed miniature version or this neat computer-controlled one can’t really compare to [Roger]’s 26 cm reed width and wide customizability. If you prefer to keep things a bit simpler, you can also use a 3D-printer to directly print certain fabrics.

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NABU PC – A 1984 Z-80 Computer You Can Buy Today

November 28, 2022 by 62 Comments

Want to hack on brand new 8-bit 1980s hardware? Until recently you needed a time machine, or deep pockets to do this. All that has recently changed with the NABU PC. A retro machine that can be bought brand new for $59.99, (plus shipping) no time machine needed.

[Adrian] has one in his Digital Basement, and breaks it all down for us. The NABU PC was a Canadian computer.  Designed to connect to the cable TV network, the standard system had no internal secondary storage. You read that right; the NABU used the cable network to download and play games, view documents — just about anything you’d want to do with a computer. Cable modems back in the 80s — maybe someone did have a time machine?

Unfortunately, the NABU network failed. Not due to the PC’s hardware, but because the cable system back then was not designed for bidirectional data. While the NABU PC did see a limited release in Canada, was never widely successful. When production was shut down, the machines couldn’t be liquidated, as they didn’t do anything without the network. So in the warehouse, they sat, until this month, where can find them being sold on eBay.

So what’s inside a NABU? It starts with a Z-80 CPU sporting 64 kB of RAM. A TMS9918 handles video, while a General Instrument AY-3-8910 does the sound.  There are also two UARTs. An 8251 for serial io to the keyboard and joysticks, and a high-performance UART chip to handle comms with the network adapter. The keyboard is loaded with good old ALPS switches, and [Adrian] found it rather impressive.

That’s all well and good, but what can you actually do with a NABU PC? Right now, not much. The ROM software comes up and looks for the network adapter, then complains when it doesn’t find it. This means it’s hacking time! An army of retrocomputing enthusiasts are already working on bringing back the NABU computer. Check [Adrian]’s video description for all the documentation links, and check here on Hackaday for the latest updates!

This isn’t our first time watching this sort of liquidation — remember the HP touchpad?

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App Detects Parkinsons Disease And COVID-19 Via Audio

November 28, 2022 by 20 Comments

One of the challenges of diagnosing diseases is identifying them early. At this stage, signs may be vague or confusing, or difficult to identify. Early diagnosis is often tied to the best possible treatment outcomes, so there’s plenty of incentives to improve methods in this way.

A new voice-based method of diagnosing disease could prove fruitful in this regard. It relies on machine learning techniques to detect when patients may be suffering from certain conditions.

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Amateur Rocketry Hack Chat

November 28, 2022 by 12 Comments

Join us on Wednesday, November 30 at noon Pacific for the Amateur Rocketry Hack Chat with Kip Daugirdas!

This might be going out on a limb, but it seems like most of us probably fooled around with model rockets when we were younger. Those fantastic Estes kits were great fun to put together, and launching them was always a big neighborhood event, and one of the few that could make even the coolest of the cool kids pay attention to the nerds, if only for a little while. Launch day had it all — a slight element of danger, the rotten egg stink of spent propellant, a rocket gently floating back to Earth from a dizzying height of 100 meters, and the inevitable tree-climbing party to retrieve a lost rocket.

join-hack-chatBut while model rocketry is fun, it doesn’t scale up very well. If you want to reach the edge of space, you’re going to need to make the leap across the border to amateur rocketry. That’s where the big kids play, with real engineering needed to produce and control the forces required to reach altitudes of 100 km or more. Kip Daugirdas has made that leap, building rockets capable of almost getting to the Kármán line. It’s not easy — there was plenty of design work, static engine testing, and loads of test flights leading up to it, and surely more to come. Kip will stop by the Hack Chat to help us understand what’s needed to press the edge of space, and hopefully share his plans for going all the way.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, November 30 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Silicon Sleuthing: Finding A Ancient Bugfix On The 8086

November 28, 2022 by 31 Comments

Few CPUs have had the long-lasting influence that the 8086 did. It is hard to believe that when your modern desktop computer boots, it probably thinks it is an 8086 from 1978 until some software gooses it into a more modern state. When [Ken] was examining an 8086 die, however, he noticed that part of the die didn’t look like the rest. Turns out, Intel had a bug in the original version of the 8086. In those days you couldn’t patch the microcode. It was more like a PC board — you had to change the layout and make a new one to fix it.

The affected area is the Group Decode ROM. The area is responsible for categorizing instructions based on the type of decoding they require. While it is marked as a ROM, it is more of a programmable logic array. The bug was pretty intense. If an interrupt followed either a MOV SS or POP SS instruction, havoc ensues.

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EV Chargers Could Be A Serious Target For Hackers

November 28, 2022 by 56 Comments

Computers! They’re in everything these days. Everything from thermostats to fridges and even window blinds are now on the Internet, and that makes them all ripe for hacking.

Electric vehicle chargers are becoming a part of regular life. They too are connected devices, and thus pose a security risk if not designed and maintained properly. As with so many other devices on the Internet of Things, the truth is anything but. 

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Carving Terrain Maps Into Plywood With Software Help

November 28, 2022 by 20 Comments

CNC machines are incredibly versatile tools. At a machine shop, they can machine all kinds of metal and plastic parts. Beyond that, they can engrave various materials including glass, and even create PCBs. [Steve] has a CNC machine of his own creation in his shop, and while he might be employing it for those common uses, his artistic creations are on the showcase for today with these 3D topographic relief maps.

The key to creating a good topographic relief map is good material stock. [Steve] is working with plywood because the natural layering in the material mimics topographic lines very well, especially with the high-quality marine-grade birch plywood he is using. Making sure to select pieces without knots improves the final product substantially, as does taking the time to fill any voids. Selecting good stock is only part of the process though. [Steve] is using TouchTerrain, an open source project helmed by [Dr. Chris Harding] of Iowa State University, to create the model which gets fed to the CNC machine. Originally intended for 3D printing applications, the web-based tool lets you easily select an area on the globe and export its topographical data to a standard STL or OBJ file.

With good stock and the ability to easily create 3D topographic maps, anyone with a CNC machine like this could easily reproduce their terrain of choice. We imagine the process might be easily ported to other tools like 3D printers, provided the resolution is high enough. We have also seen similar builds using laser cutters, although the method used is a little different.