33C3: Hunz Deconstructs The Amazon Dash Button

The Amazon Dash button is now in its second hardware revision, and in a talk at the 33rd Chaos Communications Congress, [Hunz] not only tears it apart and illuminates the differences with the first version, but he also manages to reverse engineer it enough to get his own code running. This opens up a whole raft of possibilities that go beyond the simple “intercept the IP traffic” style hacks that we’ve seen.

dash_block_diagramJust getting into the Dash is a bit of work, so buy two: one to cut apart and locate the parts that you have to avoid next time. Once you get in, everything is tiny! There are a lot of 0201 SMD parts. Hidden underneath a plastic blob (acetone!) is an Atmel ATSAMG55, a 120 MHz ARM Cortex-M4 with FPU, and a beefy CPU all around. There is also a 2.4 GHz radio with a built-in IP stack that handles all the WiFi, with built-in TLS support. Other parts include a boost voltage converter, a BTLE chipset, an LED, a microphone, and some SPI flash.

The strangest part of the device is the sleep mode. The voltage regulator is turned on by user button press and held on using a GPIO pin on the CPU. Once the microcontroller lets go of the power supply, all power is off until the button is pressed again. It’s hard to use any less power when sleeping. Even so, the microcontroller monitors the battery voltage and presumably phones home when it gets low.
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World’s Smallest LED Cube – Again

There’s a new challenger on the block for the title of the “Worlds Smallest 4x4x4 RGB LED Cube“. At 13x13x36 mm, [nqtronix]’s Cube Pendant is significantly smaller than [HariFun’s] version, which measures in at about 17x17x17 mm just for the cube, plus the external electronics. It took about a year for [nqtronix] to claim this spot, and from reading the comments section, it seems [HariFun] isn’t complaining. The Cube Pendant is small enough to be used as a key fob, and [nqtronix] has managed to really cram a lot of electronics in it.

The LED’s used are 0606 RGB’s which are 1.6mm square, although he did consider using 0404’s before scrubbing the idea. There’s many ways of driving 192 IO’s, but in this case, Charlieplexing seemed like the best solution, requiring 16 IO’s. Unlike [HariFun]’s build, this one is fully integrated, with micro-controller, battery and everything else wrapped up in a case made entirely from PCB — inspired by [Voja Antonic]’s FR4 enclosure technique, and the LED array is embedded in clear resin.

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Bring A Modern Mouse To An Atari ST

Human input devices are a consumable on our computers today. They are so cheap and standardised, that when a mouse or a keyboard expires we don’t think twice, just throw it away and buy another one. It’ll work for sure with whatever computer we have, and we can keep on without pause.

On earlier machines though, we might not be so lucky. The first generation of computers with mice didn’t have USB or even PS/2 or serial, instead they had a wide variety of proprietary mouse interfaces that usually carried the quadrature signals direct from the peripheral’s rotary sensors. If you have a quadrature mouse that dies then you’re in trouble, because you won’t easily find a new one.

Fortunately there is a solution. In the intervening decades the price of computing power has fallen to the extent that you can buy a single board computer with far more than enough power to interface with a standard USB mouse and emulate a quadrature mouse all at the same time. This was exactly the solution [Andrew Armstrong] took to provide a replacement mouse for his Atari ST, he used a Raspberry Pi as both USB host and quadrature mouse emulator (YouTube link) through its GPIOs.

He’s put together a comprehensive description of his work in the video we’ve placed below the break, meanwhile if you’d like to have a go yourself you’ll find all you need to know in his GitHub repository.

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Programming Thousands Of AVRs

It is funny how almost everything has its own set of problems. Rich people complain about taxes. Famous people complain about their lack of privacy. It probably won’t happen us, but some Kickstarter campaigners find they are too successful and have to scale up production, fast. We’d love to have any of those problems.

[Limpkin] found himself in just that situation. He had to program several thousand Atmel chips. It is true that you can get them programmed by major distributors, but in this case, he wanted unique serial numbers, cryptographic keys, and other per-chip data programmed in. So he decided to build his own mass programming workbench.

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Shmoocon 2017: The Ins And Outs Of Manufacturing And Selling Hardware

Every day, we see people building things. Sometimes, useful things. Very rarely, this thing becomes a product, but even then we don’t hear much about the ins and outs of manufacturing a bunch of these things or the economics of actually selling them. This past weekend at Shmoocon, [Conor Patrick] gave the crowd the inside scoop on selling a few hundred two factor authentication tokens. What started as a hobby is now a legitimate business, thanks to good engineering and abusing Amazon’s distribution program.

The product in question is the U2F Zero, an open source U2F token for two-factor authentication. It’s built around the Atmel/Microchip ATECC508A crypto chip and is, by all accounts, secure enough. It’s also cheap at about $0.70 a piece, and the entire build comes to about $3 USD. All of this is hardware, and should be extremely familiar to the regular Hackaday reader. This isn’t the focus of [Conor]’s talk though. The real challenge is how to manufacture and sell these U2F dongles, a topic we looked in on back in September.

The circuit for this U2F key is basically just a crypto chip and a USB microcontroller, each of which needs to be programmed separately and ideally securely. The private key isn’t something [Conor] wants to give to an assembly house, which means he’s programming all these devices himself.

For a run of 1100 units, [Conor] spent $350 on PCB, $3600 for components and assembly, $190 on shipping and tariffs from China, and an additional $500 for packaging on Amazon. That last bit pushed the final price of the U2F key up nearly 30%, and packaging is something you have to watch if you ever want to sell things of your own.

For distribution, [Conor] chose Fulfillment By Amazon. This is fantastically cheap if you’re selling a product that already exists, but of course, [Conor]’s U2F Zero wasn’t already on Amazon. A new product needs brand approval, and Amazon would not initially recognize the U2F Zero brand. The solution to this was for [Conor] to send a letter to himself allowing him to use the U2F Zero brand and forward that letter to the automated Amazon brand bot. Is that stupid? Yes. Did it work? Also yes.

Sales were quiet until [Conor] submitted a tip to Hacker News and sold about 70 U2F Zeros in a day. After that, sales remained relatively steady. The U2F Zero is now a legitimate product. Even though [Conor] isn’t going to get rich by selling a dozen or so U2F keys a day, it’s still an amazing learning experience and we’re glad to have sat in on his story of bootstrapping a product, if only for the great tip on getting around Amazon’s fulfillment policies.

1 KB Challenge: And The Winners Are…

The 1 kB Challenge deadline has come and gone. The judges have done their work, and we’re ready to announce the winners. Before you jump down to find out who won, I’d like to take a moment to say thanks to everyone who participated. We had some incredible entries. To say that judging was hard is quite an understatement. Even [Eben Upton], father of the Raspberry Pi got in on the action. He created a new helicopter game for the classic BBC Micro. Look for writeups on the winners and many of the other entries in the coming weeks.

Grand Prize

brainfckThe grand prize goes to [Jaromir Sukuba] for Brainf*cktor. [Jaromir] went above and beyond this time. He created a computer which can be programmed in everyone’s favorite esoteric programming language. Brainf*cktor uses 1019 bytes of program memory in [Jaromir’s] PIC18F26K22. You can write, execute and edit programs. [Jaromir] ran into a bit of a problem with his LCD. The character tables would have thrown him over the 1 kB limit. Not a problem – he designed his own compressed character set, which is included in the 1019 bytes mentioned above. All the clever software takes physical form with a homemade PCB, and a case built from blank PCB material. Best of all, [Jaromir] has explained his software tricks, as well as included a full build log for anyone who wants to replicate his project. All that hard work will be rewarded with a Digi-Comp II kit from EMSL.

First Prize

mosFirst prize goes to [Dumitru Stama] with M0S – CortexM0 RTOS in 1024 bytes. Operating systems are complex beasts. Many of our readers have toyed with the Linux Kernel. But writing a real-time OS from scratch? That’s quite an undertaking.  [Dumitru] didn’t shy away from the challenge. He designed a Real-Time Operating System (RTOS) for ARM processors, written completely in ARM thumb assembly instructions. This is no bare-bones executive. M0S has a rich list of features, including preemptive task scheduling, mutexes, and inter-process communication. [Dumitru] even gave us memory allocation with an implementation of malloc() and free(). The OS was demonstrated with a NUCLEO-F072RB board from ST-Micro.

[Dumitru] didn’t just drop a GitHub link and run. He documented M0S with seven project logs and a 37-minute long video. The video uses electronic whiteboard drawings to clearly explain all the internal workings of the operating system, as well as how to use it.

[Dumitru] is the proud new owner of a Maker Select 3D printer V2!

Second Prize

1klaserSecond prize goes to [Cyrille Gindreau] with 1K Challange Laser. Vector lasers generally take lots of memory. You have to manage galvanometers, laser drive, and perform all the magic it takes to convert a set of vectors to lines drawn in space. The project uses 912 bytes of program and initialized data memory to command an MSP430 to draw an image.

Proving that flattery will get you everywhere, [Cyrille] picked the Hackaday logo as the subject. The Jolly Wrencher is not exactly simple to convert to vector format, though. It took some careful optimizations to come up with an image that fit within 1 kB. [Cyrille] wins a Bulbdial Clock kit from EMSL.

Third Prize

tinygamesThird prize goes to [Mark Sherman] with tinygames. Video games have been around for awhile, but they are never quite this small. [Mark] coaxed the minuscule Atmel ATtiny84 to play Centipede with only 1024 bytes of program memory. Even the BOM is kept small, with just a few support components. Control is handled by an Atari 2600 compatible joystick. Video is black and white NTSC, which is demonstrated on a period accurate CRT. [Mark] generates his video by racing the electron beam, exactly the same way the Atari 2600 did it.

[Mark] will take home a Blinkytile kit from Blinkinlabs.

Final thoughts

First of all, I’d like to thank the judges. Our own [Jenny List], [Gerrit Coetzee], [Pedro Umbelino], [Bil Herd], and [Brian Benchoff] worked hard with me in judging this contest. I’d also like to thank our community for creating some amazing projects. The contest may be over, but these projects are now out there for others to build, enjoy, and learn from.

I’ve wanted to organize this contest since [Jeri Ellsworth] and [Chris Gammell] took on the 555 contest way back in 2011. The problem is creating a set of rules that would be relatively fair to every architecture. I think 133 entries to this contest proves that we found a very fair set of constraints. It is safe to say this won’t be the last 1 kB Challenge here at Hackaday, so if you have ideas for future editions, share them in the comments!

USB Arduino Into AVR TPI Programmer

Turning an Arduino of virtually any sort into a simple AVR 6-pin ISP programmer is old hat. But when Atmel came out with a series of really tiny AVR chips, the ATtiny10 and friends with only six pins total, they needed a new programming standard. Enter TPI (tiny programming interface), and exit all of your previously useful DIY AVR programmers.

[Kimio Kosaka] wrote a dual-purpose TPI and ISP firmware for the ATmegaxxUn chips that are used as a USB-serial bridge on the Unos, and constitute the only chip on board a Leonardo or Micro. The catch? You’re going to have to do a little bit of fine-pitch soldering. Specifically, [Kosaka-san] wants you to get access to an otherwise obscured signal by drilling out a via. We’d do it just for that alone.

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