3D Printed Metal Assembly

New 3D Printing Techniques At AMUG 2015

Sometimes there’s a lot of perks to working for a cutting edge tech company while also being a writer here at Hackaday. This week I had the opportunity to attend AMUG 2015 — the Additive Manufacturing User Group conference in Jacksonville, Florida.

I saw companies big and small, checked out the newest techniques like metal printing and mold making, and met a ton of interesting people. Join me after the break for the rundown and a video summary of my experience.

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Hackaday Links: April 26, 2015

In case you haven’t heard, we’re giving away a trip to space. We have $50,000 to promote giving away a trip to space too, and this week we’re giving away some OSH Park gift cards. If you have a project that’s held together with hot glue on a 40-year-old piece of perf board, add a project log describing how you need some free PCBs.

A few months ago, some guy in Texas found the original molds for the Commodore 64C, the Plus/4 and the 128. That discovery turned into one of the best examples of what Kickstarter can do. Now, new keycaps are being manufactured with an Indiegogo campaign. If you’re waiting on your C64c case to be pressed out of a mold, this is not the time to think about the sunk cost fallacy. They’re not Cherry MX compatible, but they will work with just about every version of the C64. Not bad for under €20.

The UK has a fabulously rich history of ancient melee weapons, ranging from the flail to the mace and a bunch of odd bladed weapons used by the Scots. This tradition was passed down to the UK mains plug, the single most painful plug to step on. Apple just released a USB charger with a folding UK mains plug and [oliver] did a teardown on it.

For St. George’s Day in Catalonia, there’s a tradition of giving roses to women, and books to men. [Nixieguy] has all the books he could want, and would prefer to receive a rose. Bucking tradition, he made himself a rose from a punch card. It’s the closest he’s going to get to ‘@}-\—’. A few years ago, he carved a rose out of a 10mm LED.

Finally, a decent tutorial on how to grow your own SMD components.

Need to take apart a cellphone? Use acetone! Need the phone to work after you take it apart? Ummmm….

The Dayton Hamvention is just three weeks away! Yes, the same weekend as the Bay Area Maker’s Faire, which means most of the Hackaday crew will be elsewhere, but I hear [Chris Gammell] will be there putting Parts.io stickers on everything. By the way, I’m looking for a Tek PM203 Personality Module for a 68000 64-pin PDIP.

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Hackaday Links: April 19, 2015

Bang & Olufsen have made some pretty amazing equipment for a long, long time. That last part can become a problem. [Oliver] found the electrolytic caps on his Beomaster 2400 were causing problems. He completely recapped the unit, all the electrolytics anyway, and the pictures of the process are nothing short of eye-candy.

The closure of the Bacman forums marks the end of an era. For years this has been among the top (okay, it’s definitely been the top one but we don’t want to start a flamewar) sites for handheld and console modding. Here’s just one random example of the many projects we covered from that community (note that main link is now sadly 404). The closure message cites the near-absolute death of modding. We haven’t thought about it much, but these mods were futuristic. Then smartphones.

Fans of How It’s Made and 3D printing will want to tune in on April 30th at 9pm EST. The show does a fantastic job of showing off the amazing story behind how all the stuff in our lives comes to be visited LulzBot in Loveland, Colorado for a segment on the manufacturing process of a 3D printer.

We’re not sure why we didn’t lead with this: All celebrate, for humanity is saved! The secret behind getting something out of nothing has been discovered. This reactionless generator has been tested at efficiencies as high as 250%. We’re working on a way to bottle all that extra juice and sell it at outrageous prices.

The thing about free energy is that you become dependent on it. What if the laws of physics return from vacation and the thing stops working? Then you have a robot apocalypse with all kinds of hidden messages and puzzles in it.

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Hackaday Links: April 12, 2015

Everyone loves Top Gear, or as it’s more commonly known, The Short, The Slow, And The Ugly. Yeah, terrible shame [Clarkson] the BBC ruined it for the rest of us. Good News! A show featuring the Dacia Sandero drones will be filling the Top Gear timeslot. And on that bombshell…

More Arduino Drama! A few weeks ago, Arduino SRL (the new one) forked the Arduino IDE from Arduino LLC’s repo. The changes? The version number went up from 1.6.3 to 1.7. It’s been forked again, this time by [Mastro Gippo]. The changes? The version number went up to 2.0. We’re going to hold off until 2.1; major releases always have some bugs that take a few weeks to patch. Luckily the speed of the development cycle here means that patch should be out soon.

Need an ESP8266 connected to an Arduino. Arachnio has your back. Basically, it’s an Arduino Micro with an ESP8266 WiFi module. It also includes a Real Time Clock, a crypto module, and a solar battery charger. It’s available on Kickstarter, and we could think of a few sensor base station builds this would be useful for.

[Ben Heck] gave The Hacakday Prize a shoutout in this week’s episode. He says one of his life goals is to go to space. We’re giving that away to the project that makes the biggest difference for the world. We’re not sure how a [Bill Paxton] pinball machine fits into that category, but we also have a Best Product category for an opportunity to spend some time in a hackerspace… kind of like [Ben]’s 9 to 5 gig…

[Jim Tremblay] wrote a real time operating system for a bunch of different microcontrollers. There are a lot of examples for everything from an Arduino Mega to STM32 Discovery boards. Thanks [Alain] for the tip.

45s – the grammophone records that play at 45 RPM – are seven inches in diameter. Here’s one that’s 1.5 inches in diameter. Does it work? No one knows, because the creator can’t find a turntable to play it on.

Are we betting on the number of people who don’t get the joke in the second paragraph of this post? Decide in the comments.

A VU-meter Indicator For A Commodore 1530 Datasette

For present-day owners of vintage Commodore computers, keeping data and programs safe and backed up is top priority. Disk drive storage was more common in the US, whereas in Europe, the audio cassette was the preferred medium of storage.

The Datasette device was what allowed interfacing the cassettes to the computer. Tape head alignment was critical to successfully writing and reading data to the cassette. Some models of the Datasette came with a small hole above the keys, to allow access to the adjustment screw of the tape head azimuth position. Tweaking this while looking at a signal meter could help you improve the signal from a bad cassette and prevent load errors. [Jani] tried a commercial solution called “Load-IT” which had a LED bargraph, but it couldn’t help much dealing with tapes with very bad signals. So he built a signal strength meter for his Datasette. He calls it the VU-sette since it uses an analog style meter quite similar to the VU-meters found in many audio equipment.

The hardware is simple and uses commonly available parts. The analog meter is extracted from a Battery Checker sourced from eBay. An op-amp drives the analog meter, and another transistor drives a separate speaker. This can be used to listen in on the cassette, if the speaker is enabled via a push button. [Jani] first breadboarded and tested the circuit before ordering out prototype boards.

To test performance, [Jani] used FinalTAP, a tool for examining, cleaning and restoring digitized data cassette tapes (TAP files) for the Commodore 64 computer. The “LOAD-IT” version worked well with tapes that were in fairly good condition. But his VU-sette version allowed him to adjust the head more precisely and get out a much better read from bad tapes. While on the subject, check out this nice 7-segment bubble LED digital counter for the 1530.

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Hackaday Links: April 5, 2015

[Dino] found something pretty cool at Walmart. It’s a USB Lighter; basically a car cigarette lighter that’s powered by a battery and charged via USB. A few bucks will buy you a battery, charge controller, and USB plug that will deliver over 2 amps at 3.7 Volts.

Speaking of battery chargers, here’s something from [Thomas]. He works in a hospital, and the IV pumps have a terrible charging circuit. After a few dozen chargers, they’ll give a battery error on the screen. They’re not bad, only unbalanced. [Thomas] made a simple rig with a Tenergy battery charger to rebalance the packs. No link, but here’s a pic. It beats paying $34 for a new battery pack.

Those Silhouette Cameo blade cutters don’t get enough respect. You can make vinyl stickers or an Arduino-themed pop up card.

Retroreflective spraypaint. Volvo has developed something called Lifepaint. It’s for bicycles and bicycle riders. Apparently, it’s clear when you spray it on, but if you shine a light on it – from a car’s headlight – it will reflect back. Any cool ideas here?

The Art of Electronics, 3rd edition, is finally out. Didn’t we hear about this a few months ago? Yes, we did. It’s shipping now, though, and there’s a sample. It’s chapter nine, voltage regulation and power conversion.

Ah, April Fool’s. I’m still proud of the Prince post, but there were some great ones this year. RS Components had Henry the Hover Drone, but we really like the protoboard with ground planes.

The market wasn’t always flooded with ARM dev boards. For a while the LeafLabs Maple was the big kid on the block. Now it’s reached end of life. If only there were a tree whose name ended in ~ino…

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Hackaday Links: March 29, 2015

Every once in a while, the Hackaday Overlords have a Hardware Developers Didactic Galactic in San Francisco. Last week was #06 featuring [Mike Estee] from Othermill and Hackaday writer [Joshua Vasquez] talking about synthesizing an SPI slave in an FPGA. Video here.

It’s no secret that [Fran] is building a DSKY – the part of the Apollo guidance computer that was on-screen in Apollo 13. It’s time for a project update, and here’s where she stands: if anyone has a source of JAN-spec Teledyne 420 or 422-series magnetic latching relays (they’re in a TO-5 package), contact [Fran]. The backplane connector has been identified; it’s a Teradyne I/O 100 series connector with a 120mil spacing. Contact [Fran] if you know where to get them.

Let’s say you want a carbon fiber quadcopter frame. What’s the most reasonable thing you can do? 3D print a CNC machine, obviously. That’s a 200mm FPV racer cut from 1mm and 3mm carbon fiber sheets, but the real story here is the CNC machine. It’s a PortalCyclone, and even the cable chains are 3D printed.

What does an AMOLED display look like up close? Pretty cool, actually. That’s 20x magnification, and it’s not a Bayer filter. Can anyone fill us in on the reason for that?

Laser cutters are tricky if you want to do grayscale or half tones. [oni305] made an Inkscape extension to generate better GCode for engraving with a laser cutter.

19″ racks have no dimensions that are actually 19″. Also 2x4s aren’t 2 inches by four inches. Somehow, a 2×4 server rack works.