Supercon 2023 – Going Into Deep Logic Waters With The Pico’s PIO And The Pi’s SMI

September 30, 2024 by 6 Comments

The Raspberry Pi has been around for over a decade now in various forms, and we’ve become plenty familiar with the Pi Pico in the last three years as well. Still, these devices have a great deal of potential if you know where to look. If you wade beyond the official datasheets, you might even find more than you expected.

Kumar is presently a software engineer with Google, having previously worked for Analog Devices earlier in his career. But more than that, Kumar has been doing a deep dive into maxing out the capabilities of the Raspberry Pi and the Pi Pico, and shared some great findings in an excellent talk at the 2023 Hackaday Supercon.

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3D Printer Swaps Build Plates To Automate Print Jobs

September 30, 2024 by 17 Comments

[Andre Me] has long-standing interest in automating 3D print jobs, and his latest project is automating build plate changes on the Bambu A1 Mini.

Here’s how it works: each build plate gets a sort of “shoe” affixed to it, with which attachments on the printer itself physically interact when loading new plates and removing filled ones.

When a print job is finished, custom G-code causes an attachment on the printer to wedge itself under the build plate and peel it off until it is freed from the magnetic bed, after which the finished plate can be pushed towards the front. A stack of fresh build plates is behind the printer, and the printer slips a new one from the bottom when needed. Again, since the printer’s bed is magnetic, all one has to do is get the new plate to reliably line up and the magnetic attraction does the rest.

Some methods of automating print jobs rely on ejecting the finished parts and others swap the print beds. [Andre]’s is the latter type and we do really like how few moving parts are involved, although the resulting system has the drawback of requiring considerably more table space than just the printer itself. Still, it’s not at all a bad trade-off.

Watch it in action in the two videos embedded below. The first shows a time-lapse of loading and ejecting over 100 build plates in a row, and the second shows the whole system in action printing bowls in different colors. Continue reading “3D Printer Swaps Build Plates To Automate Print Jobs” →

Static Electricity And The Machines That Make It

September 30, 2024 by 20 Comments

Static electricity often just seems like an everyday annoyance when a wool sweater crackles as you pull it off, or when a doorknob delivers an unexpected zap. Regardless, the phenomenon is much more fascinating and complex than these simple examples suggest. In fact, static electricity is direct observable evidence of the actions of subatomic particles and the charges they carry.

While zaps from a fuzzy carpet or playground slide are funny, humanity has learned how to harness this naturally occurring force in far more deliberate and intriguing ways. In this article, we’ll dive into some of the most iconic machines that generate static electricity and explore how they work.

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Switch Your RP2040 Between 3.3 V And 1.8 V

September 30, 2024 by 5 Comments

Ever want to build a RP2040 devboard that has everything you could ever want? Bad news,  “everything” also means adding 1.8 V GPIO voltage support. The good news is that this write-up by [xenia] explains the process of adding a “3.3 V/1.8 V” slide switch onto your board.

Some parts are obvious, like the need to pick a flash chip that works at either voltage, for instance. Unfortunately, most of them don’t. But there’s more you’d be surprised by, like the crystal, a block where the recommended passives are tuned for 3.3 V, and you need to re-calculate them when it comes to 1.8 V operation – not great for swapping between voltages with a flick of a switch. Then, you need to adjust the bootloader to detect the voltage supplied — that’s where the fun begins, in large part. Modifying the second stage bootloader to support the flash chip being used proved to be quite a hassle, but we’re graced with a working implementation in the end.

All the details and insights laid out meticulously and to the point, well-deserved criticism of Raspberry Pi silicon and mask ROM design choices, code fully in Rust, and a success story in the end – [xenia]’s write-up has all you could wish for.

Want to learn more about the RP2040’s bootloader specifically? Then check this out — straight out of Cornell, a bootloader that’s also a self-spreading worm. Not only is it perfect for updating your entire RP2040 flock, but it also teaches you everything you could want to know about RP2040’s self-bringup process.

Inside The F-4 Attitude Indicator

September 30, 2024 by 10 Comments

[Ken] recently obtained an attitude indicator—sometimes called an artificial horizon—from an F-4 fighter jet. Unlike some indicators, the F-4’s can rotate to show pitch, roll, and yaw, so it moves in three different directions. [Ken] wondered how that could work, so, like any of us, he took it apart to find out.

With the cover off, the device is a marvel of compact design. Then you realize that some of the circuit is inside the ball, so there’s even more than it appears at a quick glance. As you might have guessed, there are two separate slip rings that allow the ball to turn freely without tangling wires. Of course, even if you don’t tangle wires, getting the ball to reflect the aircraft’s orientation is an exercise in control theory, and [Ken] shows us the servo loop that makes it happen. There’s a gyroscope and synchros—sometimes known by the trade name selsyn—to keep everything in the same position.

You have to be amazed by the designers of things like this. Sophisticated both electrically and mechanically, rugged, compact, and able to handle a lot of stress. Good thing it didn’t have to be cheap.

We’ve seen inside an ADI before. If you want to make any of this look simple, check out the mechanical flight computers from the 1950s.

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Shoot Smooth Video From Your Phone With The Syringe Slider

September 29, 2024 by 5 Comments

We love the idea [Btoretsukuru] shared that uses a simple setup called the Syringe Slider to take smoothly-tracked video footage of small scenes like model trains in action. The post is in Japanese, but the video is very much “show, don’t tell” and it’s perfectly clear how it all works. The results look fantastic!

Suited to filming small subjects.

The device consists of a frame that forms a sort of enclosed track in which one’s mobile phone can slide horizontally. The phone butts up against the plunger of an ordinary syringe built into the frame. As the phone is pushed along, it depresses the plunger which puts up enough resistance to turn the phone’s slide into a slow, even, and smooth glide. Want to fine-tune the resistance and therefore the performance? Simply attach different diameter tips to the syringe.

The results speak for themselves, and it’s a fantastically clever bit of work. There are plenty of DIY slider designs (some of which get amazingly complex) but they are rarely small things that can be easily gotten up close and personal with small subjects like mini train terrain.

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Some SPI Flash Chip Nuances Worth Learning

September 29, 2024 by 13 Comments

Some hackers have the skills to help us find noteworthy lessons in even the most basic of repairs. For instance, is your computer failing to boot? Guess what, it could just be a flash chip that’s to blame — and, there’s more you should know about such a failure mode. [Manawyrm] and [tSYS] over at the Kittenlabs blog show us a server motherboard fix involving a SPI flash chip replacement, and tell us every single detail we should know if we ever encounter such a case.

They got some Gigabyte MJ11-EC1 boards for cheap, and indeed, one of the BIOS chips simply failed — they show you how to figure that one out. Lesson one: after flashing a SPI chip, remember to read back the image and compare it to the one you just flashed into it! Now, you might be tempted to take any flash chip as a replacement, after all, many are command-compatible. Indeed, the duo crew harvested a SPI chip from an ESP32 board, the size matched, and surely, that’d suffice.

That’s another factor you should watch out for. Lesson two is to compare the SPI flash commands being used on the two chips you’re working with. In this case, the motherboard would read the BIOS alright and boot just fine, but wasn’t able to save the BIOS settings. Nothing you couldn’t fix by buying the exact chip needed and waiting for it to arrive, of course! SPI flash command sets are fun and worth learning about — after all, they could be the key to hacking your “smart” kettle. Need a 1.8 V level shifter while flashing? Remember, some resistors and a NPN transistor is more than enough.