Old Batteries Yield Thermite And Manganese

March 16, 2017 by Dan Maloney 16 Comments

Some people collect stamps, some collect coins, some even collect barbed wire. But the aptly named [Plutonium Bunny] is an element collector, as in one who seeks a sample of as many elements on the periodic table as possible. Whatever, we don’t judge – after all, there are more than a few Hackaday readers who collect lots of silicon, right?

So what’s a collector to do when he gets to the 25th place on the periodic table? Easy – harvest manganese from alkaline batteries with a thermite reaction. There’s a surprising amount of manganese in depleted alkaline batteries, which of course are easy to come by in bulk. The chemistry of [Plutonium Bunny]’s process is pretty straightforward and easy to reproduce with common ingredients, but you’ll want to be careful with a few steps – chlorine gas is not something to trifle with. The basic idea is to solubilize and purify the manganese dioxide from the other materials in the battery cathodes, recrystallize it, and mix it with aluminum powder. The aluminum acts as the fuel, the manganese dioxide is the oxidizer, and once the satisfyingly exothermic reaction shown in the video below is over, the collector-grade elemental manganese can be chipped away from the aluminum oxide slag.

So once you’ve got a few manganese nuggets, what can you do with them? Not much really – it turns out the oxides recovered from the battery are far more useful for things like supercapacitors. But it’s still a neat trick.

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NASA’s 2017-2018 Software Catalog Is Out

March 16, 2017 by Elliot Williams 16 Comments

Need some help sizing your beyond-low-Earth-orbit vehicle? Request NASA’s BLAST software. Need to forecast the weather on Venus? That would be Venus-GRAM (global reference atmospheric model). Or maybe you just want to play around with the NASA Tensegrity Robotics Toolkit. (We do!) Then it’s a good thing that part of NASA’s public mandate is making their software available. And the 2017-2018 Software Catalog (PDF) has just been released.

Unfortunately, not everything that NASA does is open source, and a substantial fraction of the software suites are only available for code “to be used on behalf of the U.S. Government”. But still, it’s very cool that NASA is opening up as much of their libraries as they are. Where else are you going to get access to orbital debris engineering models or cutting-edge fluid dynamics modelers and solvers, for free?

We already mentioned this in the Links column, but we think it’s worth repeating because we could use your help. The catalog is 154 pages long, and we haven’t quite finished leaf through every page. If you see anything awesome inside, let us know in the comments. Do any of you already use NASA’s open-source software?

Retrotechtacular: How Old Is The Remote?

March 16, 2017 by Al Williams 69 Comments

A few weeks ago we covered a (probably) bogus post about controlling a TV with the IR from a flame. That got us thinking about what the real origin of the remote control was. We knew a story about the 38 kHz frequency commonly used to modulate the IR. We’ve heard that it was from sonar crystals used in earlier sonic versions of remotes. Was that true? Or just an urban myth? We set out to find out.

Surprise! Remotes are Old!

If you are a younger reader, you might assume TVs have always had remotes. But for many of us, remotes seem like a new invention. If you grew up in the middle part of the last century it is a good bet you were your dad’s idea of a remote control: “Get up and turn the channel!” Turns out remotes have been around for a long time, though. They just weren’t common for a long time.

If you really want to stretch back, [Oliver Lodge] used a radio to move a beam of light in 1894. In 1896, [Marconi] and some others made a bell ring by remote control. [Tesla] famously showed a radio-controlled boat in 1898. But none of these were really remote controls like we think of for a television.

Of course, TV wouldn’t be around for a while, but by the 1930’s many radio manufacturers had wired remotes for radios. People didn’t like the wires, so Philco introduced the Mystery Control in 1939. This used digital pulse coding and a radio transmitter. That’s a fancy way of saying it had a dial like an old telephone. As far as we can tell, this was the first wireless remote for a piece of consumer equipment.

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Super Computing With Mini ITX Cluster

March 16, 2017 by Will Sweatman 16 Comments

[Colin Alston] was able to snag a handful of Mini ITX motherboards for cheap and built a mini super computer he calls TinyJaguar. Named partly after the AMD Sempron 2650 APU, the TinyJaguar boasts four, yes that’s four MSI AM1I Mini-ITX motherboards, each with 4GB of DDR memory.

A Raspberry Pi with custom software manages the cluster, and along with some TTL and relays, controls the power to the four nodes. The mini super computer resides in a custom acrylic case held together by an array of 3D printed parts and fasteners.There’s even a rack-like faceplate near the bottom to host the RPi, an Ethernet switch, an array of status LEDs, and the two buttons.

With 16 total cores of computing power (including GPU), the TinyJaguar is quite capable of doing some pretty cool stuff such as running Jupyter notebook with IPyParallel. [Colin] ran into some issues getting the GPU to behave with PyOpenCL. It took a bit of pain and time, but in the end he was able to get the GPUs up, and wrote a small message passing program to show two of the cores were up and working together.

Be sure to check out [Colin’s] super computer project page, specifically the ten project logs that walk through everything that went into this build. He also posted his code if you want to take a look under the hood.

Two Bits A Gander: Of Premature Babies, Incubators, And Coney Island Sideshows

March 16, 2017 by Dan Maloney 36 Comments

Newborn humans are both amazingly resilient and frighteningly fragile creatures. A child born with 40 full weeks of gestation has pretty good odds of surviving the neonatal period these days, and even if he or she comes along a few weeks early, things usually go smoothly. But those babies that can’t wait to get out and meet the world can run into trouble, and the earlier they’re born, the greater the intervention needed to save them.

We’ve all seen pictures of remarkably tiny babies in incubators, seemingly dwarfed by the gloved hands of an anxious parent who just wants that first magical touch of their baby’s skin. As common as such an intervention is now and as technologically advanced as neonatology is, care for premature infants as a medical discipline has a long and interesting history of technical and social hacks that’s worth looking at.

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Robot Ants Wear Circuitry As Exoskeleton

March 16, 2017 by Steven Dufresne 36 Comments

[FESTO] keeps coming up with new tricks that make us both envious and inspired. Take their bionicANTs for example. Watching a group of them cooperate to move objects around looks so real that you’re instantly reminded of the pests crawling across your floor, but looking at them up close they’re a treasure trove of ideas for your next robot project.

The exoskeleton is 3D printed but they then use the outer surface of that exoskeleton as a circuit board for much of the circuitry. The wiring is “painted on” using a 3D MID (Molded Interconnect Device) process. While FESTO didn’t give specifics about their process, a little research shows that 3D MID involves the 3D printed object being made of a special non-conductive metal material, a laser then “drawing” the traces in the material, and then dipping the object in various baths to apply copper, nickel and gold layers. We mortal hackers may not have the equipment for doing this ourselves in our workshops but seeing the beautiful result should be inspiration enough to get creative with our copper tape on the outer surfaces of our 3D printed, CNC’d, or hand-carved parts.

We also like how they took a the mouse sensor from under a regular computer mouse and attached it to the ant’s underside, pointing down for precision dead reckoning. For the legs they used three piezo bending transducers. However, these give a deflection of only 1.5mm in both directions, not enough for walking. They increase this to over 10mm with the addition of a plastic hinge, another idea to keep in mind when building that next tiny robot. And there are more ideas to be taken advantage of in their ants, which you can see being built in the video below.

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Roam The Wastelands With This Fallout-Themed Mini Geiger Counter

March 16, 2017 by Dan Maloney 46 Comments

For anyone who has worked with radioactive materials, there’s something that’s oddly comforting about the random clicks of a Geiger counter. And those comforting clicks are exactly why we like this simple pocket Geiger counter.

Another good reason to like [Tim]’s build is the Fallout theme of the case. While not an item from the game, the aesthetic he went for with the 3D-printed case certainly matches the Fallout universe. The counter itself is based on the popular Russian SBT-11A G-M tubes that are floating around eBay these days. You might recall them from coverage of this minimalist Geiger counter, and if you were inspired to buy a few of the tubes, here’s your chance for a more polished build. The case is stuffed with a LiPo pack, HV supply, and a small audio amp to drive the speaker. The video below shows it clicking merrily from a calibration source.

We can see how this project could be easily expanded — a small display that can show the counts per minute would be a great addition. But there’s something about how pocketable this is, and just the clicking alone is enough for us.

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