Microscope Camera For Zeroing CNC Machines

After what we’re sure is several dozen screw-ups or at the very least a lot of wasted hours, [Chris] has gotten around to building a very precise microscope camera mount for zeroing out his CNC machine.

If you need to mill a few bits out of a sheet of metal or plastic, it’s important to know exactly where you’re cutting. A CNC machine can take care of the relative positioning, but if you already have half your holes drilled, you also need absolute positioning. This means placing the work piece exactly where you want to cut, or failing that, zeroing the machine to a predefined point on the piece.

[Chris] is accomplishing this with a pen-shaped USB microscope. With a 3D printed mount and a few magnets, this camera can clip right on to the machine, and with the camera interface in Mach3, it’s pretty easy to zero out the mill to within a thousandth of an inch.

There’s a video demo of the camera in action below, but there’s a lot more CNC mods on [Chris]’ website. There’s custom 3D printed vacuum nozzles, and a lot of work on a small desktop Grizzly mill.

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Orbit Kinetic Sculpture

A Motor, An Arduino And A Whole Bunch Of Laser Cutting

[Guido] was recently commissioned to build a kinetic sculpture for a client who wanted something unique. What he came up with is really awesome.

It’s called ORBIS: The Wooden Kinetic & Lighting Sculpture. It mounts to the wall and provides a focal point for the room – a bright flashy spinning one at that! Does it just stay there and do random things? Nope, of course not! [Guido] built it with a unique control box, two Arduino 2560’s and an Xbee to communicate between them.

Orbit Kinetic Sculpture

He was told to design it using old and new technologies so he’s got a rotary phone dial on the side of the box which allows the user to change through the different modes.

Switches on top also let you change the color of the sculpture and the speed at which it moves around. Since it’s wireless it can be easily set on the coffee table and become an instant conversation starter.

See it in action after the break.

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Beating DRM To Extend The Life Of An Anti-Aging Therapy Light Mask

It’s becoming more common to see DRM cropping up in an increasing number of hardware products nowadays. Quite often, its used to prevent the use of unauthorized consumables and some may argue that it helps prevent counterfeiting and help shore up revenues. But it’s a totally different matter when DRM is used to severely limit the operational life of a product. When [travis] wrote in about the run time limitation on an “Illumimask” light therapy device, we first had to look up what that device was. Apparently, these are anti-acne or anti-aging light therapy masks that use red and blue LEDs to kill skin bacteria, stimulate skin cells and reduce blemishes. While these claims most likely may not hold water, the device itself is cheap enough not to hurt you at $30 a pop.

The trouble is, it is limited to 30 daily uses of 15 minutes each, totaling just 7 1/2 hours, effectively lasting you a month. At the end of which, you just discard the device and get a new one. That seems like a ridiculous waste of a perfectly fine, functional device whose LED’s can last at least 30,000 to 40,000 hours. [travis]’s wife [Bebefuzz] was obviously pissed at this situation. So she did a simple hack to bypass the microcontroller that imposed the goofy restrictions. In [travis]’s own words “Not a crazy-technical hack…. but a very functional one to bypass a manufacturer’s ‘WTF'”. It involved soldering a slide switch across the circuit terminals that the micro-controller uses to monitor the LED current (likely). Unfortunately, this also breaks the 15 minute timer measurement, so she now has to manually switch off the device at the end of the 15 minute therapy cycle.

To check out more DRM hacks, check out these we covered earlier, from Coffee Makers to 3D printer filaments to Cat Litter boxes and even furniture.

Instrumentation Amplifiers with Bil Herd

Instrumentation Amplifiers And How To Measure Miniscule Change

These days there a large number of sensors and analog circuits that are “controller friendly” meaning that their output signal is easily interfaced to the built-in Analog to Digital Convertors (ADCs) often found in today’s micro-controllers. This means that the signals typically are already amplified, often filtered, and corrected for offset and linearity. But when faced with very low level signals, or signals buried in a larger signal an Instrumentation Amplifier may be what’s needed. The qualities of an Instrumentation Amplifier include:

  • A differential amplifier with high impedance and low bias current on both inputs.
  • Low noise and low drift when amplifying very small signals.
  • The ability to reject a voltage that is present on both inputs, referred to as Common Mode Rejection Ratio (CMRR)

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IoT Chameleon Lamp Does It With Python

If this Internet of Things thing is gonna leave the launchpad, it will need the help of practical and semi-practical project ideas for smartifying everyday items. Part of getting those projects off the ground is overcoming the language barrier between humans that want to easily prototype complex ideas and hardware that wants specific instructions. A company called Things on Internet [TOI] has created a system called VIPER to easily program any Spark Core, UDOO or Arduino Due with Python by creating a virtual machine on the board.

The suite includes a shield, an IDE, and the app. By modifying a simple goose neck IKEA lamp, [TOI] demonstrates VIPER (Viper Is Python Embedded in Realtime). They opened the lamp and added an 24-LED Adafruit NeoPixel ring, which can be controlled remotely by smartphone using the VIPER app. To demonstrate the capacitive sensing capabilities of the VIPER shield, they lined the head of the lamp with foil. This code example will change the NeoPixels to a random color each time the button is pressed in the app.

Check out the lamp demonstration after the break and stay for the RC car.

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A Hacker-Friendly Blinky USB Stick

The availability of Smart RGB LED’s, either as individual units, as strips or even as panels, have made blinky light projects with all kinds of color control and transition effects easy to implement using even the simplest of controllers. Libraries that allow control of these smart LEDs (or Smart Pixels as they are sometimes called)  make software development relatively easy.

[overflo] at the Metalab hackerspace in Vienna, Austria recently completed development of usblinky – a hacker friendly blinky USB stick. It can control up to 150 WS2812B smart LED’s when powered via an external power supply, or up to 20 LED’s when powered via a computer USB port. The micro-controller is an ATTiny85 running the Micronucleus bootloader which implements software USB using vUSB. The hardware is based on the DigiSpark platform. The usblinky software sources are available on their Github repo. The section on pitfalls and lessons learned makes for interesting reading.

Metalab plans to run workshops around this little device to get kids into programming, as it is easy enough and gives quick visual feedback to get you started. To round off the whole project, [overflo] used OpenSCAD to design a customizable, 3D printable “parametric orb” which can house the LED strip and make a nice enclosure or psychedelic night light. Check out the mesmerizing video of the usblinky Orb after the break.

Thanks to [papst] for sending in this tip.

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