Fun With Wooden Balls

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Have you ever found the need to make your own wooden balls for a project? To be frank, we haven’t either! But seriously — how would you do it? Well, lucky for us, Hackaday Alum [Jeremy Cook] has experimented with a few different methods.

He was originally inspired by this video from [Philip Stephens] who makes them completely by hand using a hand-made hole saw. Not wanting to spend hours making a ball, he thought about ways to automate it — well, kind of.

His first attempt was to use a mill and a rudimentary rotary index table consisting of a wood clamp — Hold a wooden dowel in place, hole saw halfway through, rotate in the clamp, repeat times infinity. Eventually you’ll be left with a wooden ball whose sharp edges you can just break off. Not very satisfied with this method, he discovered a Reddit thread on making wooden balls with a rather ingenious method… Stick around after the break to see how.

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ARM Debugger For Nearly One Dollar

Oh that title is so misleading. But if you squint your eyes and scratch your noggin it’s almost true. Thanks to the hard work of [Peter Lawrence] it is now possible to hack together an extremely inexpensive CMSIS-DAP ARM debugger.

Let’s talk about function and we’ll get back to cost later. CMSIS-DAP is a standard that gives you the kind of breakpoint control you expect from a proper debugger. In this case [Peter] implemented the standard using 4k words of space on a PIC 16F1454. This lets it talk to the debug port on ARM chips, and the bootloader (also written by him) doubles as a USB-to-UART bridge. Boom, done. OpenOCD (and a couple of other software packages) talks to the PIC and it talks to the ARM. Nice.

Back to the cost question. You can get a 16F1454 for nearly a dollar when you order in quantity. If you cut up an old USB cable, recycle some jumper wire, and already have power and decoupling on hand, you’re in business for nearly one dollar.

All-Terrain RC Car Has More Torque Than Your Grandpa’s Wheelchair

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[Charles] and his brother have been members of their school’s FIRST robotics team for many years, and using some of the knowledge they acquired during it, they have put together this awesome all-terrain, super over-powered, RC car — and soon to be robot.

It’s built like a tank using 1″ square steel tubing and custom corner brackets made of 1/8″ thick steel. Heavy duty U-bolts hold the over-sized 5/8″ axles, and everything is driven using #35 roller chain. A large 12V sealed lead acid battery powers two CIMs (FIRST Robotics motor) with the AndyMark CIMple gearbox — these give the car tons of torque, and it can even do wheelies!

The really cool part of this project is the method of remote control. He’s using a regular old Xbox controller that an Arduino Uno listens to through a USB host shield and the original Xbox USB receiver. Simple, but totally effective.

The project is not yet complete, and he’s planning on fully equipping it with lights, a larger battery, a roll-cage, a camera system, and some kind of manipulator tool. Check out the test drive video after the break!

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Stealth Camper Van

Sometimes you need to sleep where you’re not supposed to. In this case, [MisterE] wanted to cut the costs associated with his climbing trips. He took a 2001 GMC Savana cargo van and turned it into a stealthy mobile living space. The project is from back in 2008 and we almost waved off from featuring it. But when you start to look at all of the creative space-saving solutions in the hack we think you’ll agree it’s worth a look.

Since he’s a climber that means time in the mountains, which can be quite cold. The sides and floor of the van were insulated to about R19 before the build work itself started and there’s a small wall-mounted heater. For comfort, a fouton was a must for sleeping but also for its double use as a sofa. For style the only choice here was bead-board to cover all of the walls. There is a small kitchenette that is mainly just a sink (we’ve seen running water in vehicles before). A couple of extra batteries power all of the electronics: audio, laptop, etc. When asked, [MisterE] confirms that he added hidden storage areas for his more pricey gear. Total cost on the project came it at $11,500. About nine for the van and the rest for improvements.

He mentions he blew an inverter because of grounding issues while starting the van. As long as he turns it off before start-up he’s fine. Shouldn’t there be a better way to build protection into this? Please leave a comment after the break and let us know what you’d do differently.

[Thanks Mac]

Touring Deezmaker, The First *Good* 3D Printer Store In The World

When we visited the Crash Space hackerspace earlier this week, it came to our attention we were staying mere blocks away from Deezmaker, a 3D printer store in beautiful Pasadena that is home base for the Bukobot and Bukito printers, an awful lot of awesome printed plastic things, and [Rich] a.k.a [whosawhatsis], creator of the RepRap Wallace and all this stuff. Obviously a tour was in order.

Inside Deezmaker is a treasure trove of printed baubles and a fishbowl full of a herringbone planetary gear systems free for the taking. They have printers running all the time, a very nice lab for [whosawhatsis], and enough work space to host a few workshops every week.

In the video below, [Diego], the big cheese of Deezmaker takes us around the shop showing off his wares. [whosawhatsis] also makes an appearance showing off his latest invention, the Bukito printer. It’s a very small and incredibly portable printer that can be powered by batteries. They’re using a 3-cell 5000mAh lipo battery when they take the Bukito camping. I didn’t catch how long the battery lasts, but it’s more than enough to squirt out a few of the gear systems they give away.

Video after the break.

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The Gathering: Huge Success!

In case you haven’t heard, Hackaday put on a little shindig in downtown LA this past Tuesday. It was awesome.

And we had a few very awesome visitors: [Eliot], senior editor of Hackaday for the first five years made a showing, as did former co-editor [Jack Buffington]. Eminent LA-area hackers came out, including [charliex] of Null Space Labs, the guys from Deezmaker, and the long-haired hippie who can be found in a few NASA videos for the Curiosity rover.

Aside from the free drinks and the awesome people, there was some really cool tech on display. The mezzanine of the bar had a laser graffiti rig, and everyone who came received a super collectible NFC card that allowed them to vote on what Hackaday is doing for our next main event (the quadcopter option won but the vote was non-binding so we’ll keep you updated).

On a personal note, this was one of the few times I’ve interacted with Hackaday readers without the use of a keyboard. You guys are awesome. Thanks for coming out, and if you have any pics from the party, post a link to an album in the comments, or share your stories with us on Twitter via #HaDLAGoogle+, and/or Facebook.

Pics below. These were taken by [Edward de la Torre]

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LIDAR With LEDs For Under $100

If you need some sort of distance sensor for your robot, drone, or other project, you have two options: a cheap ultrasonic sensor with limited range, or an expensive laser-based system that’s top of the line. LIDAR-Lite fills that gap by stuffing an entire LIDAR module onto a small board.

In traditional LIDAR systems, a laser is used to measure the time of flight for a light beam between the sensor and an object. The very accurate clock and laser module required for this system means LIDAR modules cost at least a few hundred dollars. LIDAR-Lite gets around these problems by blinking a LED with a ‘signature’ and looking for that signature’s return. This tech is packaged inside a SoC that reduces both the cost and size of a traditional laser-based LIDAR system.

As for the LIDAR-Lite specs, it can sense objects out to 40 meters with 5% 95% accuracy, communicates to any microcontroller over an I2C bus, and is small enough to fit inside any project.

Considering the existing solutions for distance measurement for robots and quadcopters, this sensor will certainly make for some very awesome projects.

Edit: One of the guys behind this posted a link to their spec sheet and a patent in the comments