Man Builds Concrete 3D Printer In His Garage

May 29, 2014 by 97 Comments

[Andrey Rudenko] is building a house in his garage. Not with nails and lumber, but with concrete extruded by his 3D printer. We’ve seen concrete 3D printers in the past, but unlike those projects, [Andrey] isn’t part of a of a university or corporation. He’s just a contractor with a dream. His printer is directly derived from the RepRap project. It’s even commanded by Pronterface.

[Andrey] started with an Arduino Mega 2560 based RepRap RAMPS style controller. His big printer needed big NEMA34 stepper motors, far beyond the current capacity of the stock RAMPS stepper drivers. [Andrey] got in touch with [James] at MassMind who helped him with an open source THB6064AH based driver. [James] even came up with an adaptor cable and PCB which makes the new drivers a drop-in replacement.

Now that his printer was moving, [Andrey] needed a material to print. Concrete chemistry is a science all its own. There are many specialty blends of concrete with specific strength and drying times. Trucking in custom mixtures can get expensive. [Andrey] has come up with his own mixture based on bags of regular concrete mix, sand, and some additives. [Andrey’s] special sauce doesn’t cure especially quickly, but it is viscous enough to print with.

Every piece of [Andrey’s] printer had to be designed and refined, including the nozzle. The concrete printer works somewhat like a frostruder, extruding concrete in 20mm wide by 5mm tall layers. He’s even managed to print overhanging layers and arches exactly like a giant RepRap Mendel.

The printer’s great unveiling will be this summer. [Andrey] plans to print a playhouse sized castle over the course of a week. He’s looking to collaborate with architects, builders, and other like-minded folks. We’d suggest uploading the project to  Hackaday.io!

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Physical Keys Not Just For Doors Anymore, Now Available For Windows

May 29, 2014 by 21 Comments

Physical Key Locks and Unlocks Windows Computer

If you have ever forgotten your computer password after a long weekend or maybe you can remember it but just can’t seem to type it correctly, [Thomas] has a project for you. It’s a physical key that locks and unlocks your PC.

So how does it work? The heart of the project is an Arduino Leonardo. You may recall that this board is a bit different from the preceding Arduinos as it can enumerate on a host computer as a Human Interface Device (HID), such as a keyboard or mouse. The Arduino sketch continually reads an input pin using an internal pull-up resistor to make it logic high with the key switch connecting the signal to ground. When the Arduino sees the pin change from high to low, it sends out a keyboard command consisting of the Windows Key and “L”, which is the keyboard shortcut for locking the computer.

When the physical key is turned again, the Arduino sees the pin change back to a high state and it again emulates a keyboard but this time enters your password. You do have to include your password in the Arduino sketch for this to work. In addition, there are two LED’s wired up to show if the computer is locked or not, but you’ll be able to tell pretty quick when trying to get back to work.

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E-reader Becomes Sailplane And Paraglider Computer

May 28, 2014 by 28 Comments

sail [Tweepy] flies unpowered aircraft, and he’d like to use the XCSoar flight computer app for gliders, sailplanes, and paragliders, but couldn’t find any hardware. XCSoar is an amazing app that can keep track of terrain, route, thermals, and a whole bunch of other variables that make flying more enjoyable, but running it on a device useful for a hang glider pilot is a challenge.

He eventually found a nearly perfect device in the Kobo mini e-reader. It’s e-ink, so it’s sunlight readable, uses a glove-compatible resistive touchscreen, runs Android, and is dirt cheap. The only thing lacking was a GPS receiver. What was [Tweepy] to do? Mod an e-reader, of course.

The electronic portion of the mod was simple enough; serial GPS units can be found just about everywhere, and the Kobo has a serial headers on the board. The case, however, required a bit of thingiverseing, and the completed case mod looks fairly professional.

With a few software updates, new maps, and of course the phenomenal XCSoar app, [Tweepy] had an awesome flight computer for under 100 Euro. The only thing missing is an integrated variometer, but a Game Boy will work in a pinch.

The Lightgame Project: A Multiplayer Arduino Game

May 28, 2014 by 3 Comments

lightgame_3Summer is upon us. The Lightgame Project is a multiplayer reaction time based game built around the Arduino. It’s a perfect rainy day project for those restless kids (and adults!). Designed by two undergraduate students [Efstathios] and [Thodoris] for a semester long project, all the hard work has already been done for you.

There are tons of reasons we love games that you can build yourself. For one, it’s an amazing way to get children interested in hobby electronics, making, and hacking. Especially when they can play the game with (and show off to) their friends. Another reason is that it is a perfect way to share your project with friends and family, showcasing what you have been learning. The game is based on your reaction time and whether or not you press your button when another players color is shown. The project is built around two Arduinos connected via I2C. The master handles the mechanics of the game, while the slave handles the TFT LCD and playing music through a buzzer.

I2C is a great communication protocol to be familiar with and this is a great project to give it a try. [Efstathios] and [Thodoris] did a great job writing up their post, plus they included all the code and schematics needed to build your own. It would be great to see more university professors foster open source hardware and software with their students. A special thanks goes out to [Dr. Dasygenis] for submitting his student’s work to us!

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Blinding Shades Hide Wearer’s Four Eyes

May 28, 2014 by 12 Comments

We ran into [Garrett Mace] at Maker Faire. He wasn’t exhibiting, but in keeping with the fun he made something to show off. This pair of RGB LED Shades was assembled the night before. They may have been hacked together, but they were in no way a hack. Especially of interest to us is the hinge design which is made of PCB substrate and a few machine screws.

Our video above does a pretty good job of showing off the blinky patterns he coded. What’s surprising to us is that the wearer is almost no view of the light the specs are emitting. The slots aren’t that hard to see out of either, and they hide [Garrett’s] prescription glasses quite nicely. This pair steps up from the single color version we saw a couple of years back. That set was also on display, but you really do need to get a closer look at the newer design. Luckily it took us so long to get this video edited that the Macetech blog now has complete details.

10,000 Hackers

May 28, 2014 by 8 Comments

 

Our little community might not be so very little. Today the 10,000th Hacker registered an account on Hackaday.io! You may remember that we just launched our project hosting site at The Gathering on January 21st and made it public in February. There were a few pre-Alpha testers already registered, but still, that’s 10k people in four months. Why? Because hacking is awesome and it’s made better if you show off what you do!

Of course we’re not anywhere near done yet (technically we’re still in Alpha). We want help shaping the existing features and developing new ones. Share your ideas as comments on the Feedback project; we read those.

Hackaday.io is also the gathering point for The Hackaday Prize. Give the interface a whirl, contribute to open hardware, and win a trip into space or hundreds of other prizes. What are you waiting for?

Oh, one last thing, if you’re wondering what 10,000 Hackers looks like, we have a Jolly Wrencher for every one of you after the break.

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Sense & Spray Air Freshener Says Cheese

May 28, 2014 by 4 Comments

manual-release

What happens when you take a remote controlled tarantula, an automatic air freshener, some PVC tube and a mechanical trigger release for a camera? Well, it’s definitely a hack, that’s for sure — you get a remote camera shutter release!

[Michael] loves his Panasonic LX7, but unfortunately, it doesn’t have a trigger release! It does however except a hot shoe adapter to use with a manual release. All [Michael] had to do now was make it remote controlled.

If you’ve ever taken apart an automatic air freshener you know that they are a treasure trove of parts, ripe for the hacking. Specifically, they have a very nice linear actuator which can be used for all kinds of fun things. In this case, it works great for pressing the manual shutter release cable. The next step is controlling it. To do this, [Michael] found a cheap RC toy, a $10 stuffed tarantula oddly enough — By taking it apart he was able to make use of its controller to turn on the air freshener, effectively turning his contraption into a remote controlled shutter release.

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