Shapeoko 2 Mods: Dust Mitigation And Limit Switches

March 26, 2014 by 17 Comments

so2-main

 

Not long ago the Shapeoko 2 came out. In case you missed it, the Shapeoko 2 is the 2nd generation bench-top CNC Router of the namesake. All axes roll on Makerslide and v-wheels. The X and Y axes are belt driven, power is transmitted to the Z axis by lead screw.

As with most products, there will be people who must hack, mod or upgrade their as-received item.  If you are a regular Hackaday reader, you are probably one of those people. And as one of those people, you would expect there have been a few individuals that have not left this machine alone.

Continue reading “Shapeoko 2 Mods: Dust Mitigation And Limit Switches” →

Copper Oxide Thermoelectric Generator Can Light An LED

March 26, 2014 by 54 Comments

On Hackaday, we usually end up featuring projects using building blocks (components, platforms…) that can be bought on the market. We however don’t show many hacks that rely on basic physics principles like the one shown in the picture above.

In the video embedded below, [nylesteiner] explains that copper oxide can be formed when heating a copper wire using a propane flame. When two oxidized wires are placed in contact with each other, an electrical current is produced when one wire is heated much hotter than the other. The trade-off is that the created thermocouple generates a small voltage but a ‘high’ current. However, when you cascade 16 junctions in series you can generate enough voltage to light up an LED. Even though the complete system isn’t particularly efficient at converting heat into electricity, the overall result is still quite impressive in our opinion. We advise our readers to give a look at [nylesteiner]’s article and blog to discover his interesting adventures.

 

Continue reading “Copper Oxide Thermoelectric Generator Can Light An LED” →

Facebook To Buy Oculus VR

March 25, 2014 by 103 Comments

facebook-ocu

 

Facebook has agreed to purchase Oculus VR. The press values the deal at about $2 Billion USD in cash and stock. This is great news for Oculus’ investors. The rest of the world has a decidedly different opinion. [Notch], the outspoken creator of Minecraft, was quick to tweet that a possible rift port has now been canceled, as Facebook creeps him out. He followed this up with a blog post.

I did not chip in ten grand to seed a first investment round to build value for a Facebook acquisition.

Here at Hackaday, we’ve been waiting a long time for affordable virtual reality. We’ve followed Oculus since the early days, all the way up through the recent open source hardware release of their latency tester. Our early opinion on the buyout is not very positive. Facebook isn’t exactly known for contributions to open source software or hardware, nor are they held in high regard for standardization in their games API. Only time will tell what this deal really means for the Rift.

The news isn’t all dark though. While Oculus VR has been a major catalyst for virtual reality displays, there are other players. We’ve got our eggs in the castAR basket. [Jeri, Rick] and the rest of the Technical Illusions crew have been producing some great demos while preparing CastAR for manufacture. Sony is also preparing Project Morpheus. The VR ball is rolling. We just hope it keeps on rolling – right into our living rooms.

Dead Computer Tower? Why Not Make A Tool Box?

March 25, 2014 by 30 Comments

F8VOED9HSVGHDGK.LARGE

[Michael Gohjs] acquired a bunch of old business computers — the Dell Optiplex GX400, to be precise — and after salvaging any of the useful components out of them he was left with the cases. Not wanting to toss them for recycling, he decided to try upcycling one into a portable tool box.

The cool thing with using a computer tower for a tool box is most of it is already setup for modular storage spaces. [Michael] removed the bracket that holds the power supply in place, and using some cardboard from a calendar stand formed a box attached to it — instant storage space. Even better? The 5.25″ drive bays have sliding rails for easy removal! Again, all [Michael] had to do was build a box in between the slot rails and he had a cleverly utilized drawer.

The rest of the case was built in a similar manner, making use of pre-existing features, and making new cubbies. If you wanted to get fancy, you could use sheet metal to do this to make an even more rugged toolbox.

While you’re at it, why don’t you make an electronics lab in the box to go with your tool box? Or one like this! Or this one…

Now You’re Washing With Gas

March 25, 2014 by 64 Comments

[Michiel] likes to wash his clothes in warm water. Like a lot of machines, his draws from the cold water line and  heats it electrically. Gas is much cheaper than electricity in the Netherlands, so he wanted to be able to heat the water with gas instead. Hot-fill machines already exist, but few models are available and they’re all too expensive.  [Michiel] rolled up his sleeves and hacked his brand new washer into a hot-fill machine.

He started out thinking that he’d just connect the hot water line instead, but that proved to be too hot. He found out it needs to be about 35°C (95°F), so he decided to mix input from the hot and cold lines. Since it’s a shiny new machine, [Michiel] wanted an externally mounted system to keep from voiding  the warranty. He got two solenoid valves from the electronic bay and used a PIC16F to make them dance. He wired up a light switch on a two-panel face and used the blank plate for power and status LEDs.

[Michiel]’s design works like a charm. The machine used to draw 2000W to heat the water, and peak usage now is as low as 200W. He noticed that the washer drew a lot of power in standby mode so he added a solid state relay and a bit more code. Now the electricity to the machine is cut after two hours and [Michiel] saves about €97 per year.

Who Wouldn’t Want 3D Printed Candles Of Yourself On Your 70th Birthday?

March 25, 2014 by 21 Comments

3d printed candles

[Christian Lölkes] needed a unique gift for their CEO’s 70th birthday — We mean really, what do you get someone who probably has everything? Well… you 3D scan him and make candles in his likeness of course!

Since they have both a 3D scanner and 3D printer at work, this was the obvious choice. Instead of printing the mold out, they opted to print a high resolution figurine of their CEO, and then make a reusable silicone mold instead. When you’re designing a figurine for candle casting, it’s important to make a nice wide base, as this will make pouring the hot wax into the mold much easier.

There are lots of different ways to make molds, but to make theirs they decided to use a toilet paper roll for convenience. After taping up the mold with the figurine inside, it’s time to fill it with silicone. Unfortunately bubbles form in silicone so you need a way to force the bubbles to rise to the top and pop — vibrating the mold is a good solution, and setting it on top of a washing machine is an easy way to accomplish it.

Once the silicone is cast, you have to cut the mold in half carefully as to not damage your figurine. Then it’s just a matter of zip-tying the mold back together, inserting a wick and pouring wax in! Cool.

Retrotechtacular: The Magic Of Making Cars In The ’30s

March 25, 2014 by 29 Comments

retrotechtacular-manufacturing-chevrolet

We usually shy away from calling things ‘magic’ in our features because, you know… science. But in the case of this Chevrolet manufacturing reel from 1936 the presentation is nothing short of an industrialized version of The Sorcerer’s Apprentice. Well, not in the sense of mischief, but in that there is almost no explanation and the way the footage is laced together you get the strong feeling that, at the time, this type of industrialization was magic; a modern marvel. The techniques and skills of each worked passed down from a master to an apprentice but virtually unknown to the general public.

The clip, which is also embedded below, starts off in the machine shop where mold makers are getting ready to go into assembly line production. From there it’s off to the foundry for part casting and then into the stamping plant where white-hot (perhaps red-hot, but black and white film) metal is shaped by man-mangling presses. The image above follows the cast, stamped, and machined parts onto the assembly line. We like seeing a room full of pistons being QA checked by hand using a width gauge and micrometer.  The film continues through to the finished vehicle and we think you’ll agree there’s more than enough voyeuristic video here to overcome that lack of narration.

Continue reading “Retrotechtacular: The Magic Of Making Cars In The ’30s” →