Electric Solder Paste Dispenser Speeds Up Reflow Prep

July 5, 2014 by 34 Comments

solder paste dispenser

[Geir Andersen] of Let’s Make Robots has been venturing deeper and deeper into the wonderful world of surface mounted devices, which as you know, can be tricky to solder! Not wanting to shell out a few hundred for a professional solder paste dispenser (and air compressor), [Geir] decided to build his own.

It allows him to use a standard syringe for solder paste, which can easily be refilled using this technique. The professional dispensers use air pressure to control the flow of the paste, but [Geir] decided to go the all-electric route instead. He’s hooked up a small stepper motor to a threaded shaft which can push the plunger up and down the syringe.

Couple that with a few 3D printed parts for the housing, a nicely designed PCB, and bam you have yourself a super handy solder paste dispenser! He’s even included a small potentiometer on the board to change the speed of the motor.  It might not be quite as accurate as a professional one, but as you can see in the video after the break it seems to work great for [Geir’s] purposes.

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The Cheapest Crystal Oven

July 5, 2014 by 33 Comments

oven

The crystals you’ll find attached to microcontrollers or RTCs are usually accurate to 100 parts per million at most, but that still means if you’re using one of these crystals as a clock’s time base, you could lose or gain a second per day. For more accuracy without an atomic clock, a good solution is an oven controlled crystal oscillator – basically, a temperature controlled crystal. It’s not hard to build one, and as [Roman] demonstrates, can be built with a transistor and a few resistors.

The heating element for this OCXO are just a few resistors placed right on the can of a crystal. A thermistor senses the heat, and with more negative feedback than the Hackaday comments section, takes care of regulating the crystal’s temperature. A trimpot is used for calibrating the temperature, but once everything is working that can be replaced with a fixed resistor.

This deadbugged circuitry is then potted in five minute epoxy. That’s a bit unconventional as far as thermal management goes, but the results speak for themselves: [Roman] can get a clock with this circuit accurate to a few seconds per year.

HammerPong Game Takes Pong To New Heights

July 5, 2014 by 13 Comments

large scoreboard with lots of flashy lights

[Jason] is back at it again with another new twist on the technically sophisticated and advanced game of Pong. Fashioned in a ‘Chuck E. Cheese’ style platform, the two players stand side by side each other with large foam hammers. A wack sends the 32 bit ARM powered dot skyward and then back down to the other player, where another wack will send the dot back whence it came. A brightly lit scoreboard keeps track of how many dots slip by.

[Jason] is a veteran of pong inspired games, but putting the HammerPong game together brought with it some new challenges. After being unable to squeeze a few MDF panels into his car, and fighting off flies, yard debris and pet dander that were trying to attach themselves to his freshly painted artwork, [Jason] managed to get his project completed.

The HammerPong is powered by an Arduino Due that controls six WS2812 LED strips and runs the background code. Various latches, shift registers and power transistors control the lights and scoreboard. Be sure to check out the linked project for more detail, and take a look at the video demonstration after the break.

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A GSM Base Station With Software Defined Radio

July 5, 2014 by 40 Comments

gsmIf you’re wondering how to get a better signal on your cellphone, or just want to set up your own private cell network, this one is for you. It’s a GSM base station made with a BeagleBone Black and a not too expensive software defined radio board.

The key component of this build is obviously the software defined radio. [Julian] is using a USRP B200 radio for this project. It’s not cheap, but it is a very nice piece of hardware capable of doing just about anything with GNU Radio. This board is controlled by a BeagleBone Black, a pretty cheap solution that puts the total cost of the hardware somewhere around $750.

The software side of the build is mostly handled by OpenBTS, the open source project for the software part of a cell station. This controls the transceiver, makes calls and SMS, and all the backend stuff every other cell station does. OpenBTS also includes support for Asterisk, the software of choice for PBX and VoIP setups. Running this allows you to make calls and send texts with your SDR-equipped, Internet-enabled BeagleBone Black anywhere on the planet.

The Rabbit H1 Is A Stationary Mouse Replacement

July 4, 2014 by 6 Comments

rabbit h1

[Dave] has some big plans to build himself a 1980’s style computer. Most of the time, large-scale projects can be made easier by breaking them down into their smaller components. [Dave] decided to start his project by designing and constructing a custom controller for his future computer. He calls it the Rabbit H1.

[Dave] was inspired by the HOTAS throttle control system, which is commonly used in aviation. The basic idea behind HOTAS is that the pilot has a bunch of controls built right into the throttle stick. This way, the pilot doesn’t ever have to remove his hand from the throttle. [Dave] took this basic concept and ran with it.

He first designed a simple controller shape in OpenSCAD and printed it out on his 3D printer. He tested it out in his hand and realized that it didn’t feel quite right. The second try was more narrow at the top, resulting in a triangular shape. [Dave] then found the most comfortable position for his fingers and marked the piece with a marker. Finally, he measured out all of the markings and transferred them into OpenSCAD to perfect his design.

[Dave] had some fun with OpenSCAD, designing various hinges and plywood inlays for all of the buttons. Lucky for [Dave], both the 3D printer software as well as the CNC router software accept STL files. This meant that he was able to design both parts together in one program and use the output for both machines.

With the physical controller out of the way, it was time to work on the electronics. [Dave] bought a couple of joysticks from Adafruit, as well as a couple of push buttons. One of the joysticks controls the mouse cursor. The other joystick controls scrolling vertically and horizontally, and includes a push button for left-click. The two buttons are used for middle and right-click. All of these inputs are read by a Teensy Arduino. The Teensy is compact and easily capable of emulating a USB mouse, which makes it perfect for this job.

[Dave] has published his designs on Thingiverse if you would like to try to build one of these yourself.

 

Move Over Humans And Things, Flowers Now On The ‘Net

July 4, 2014 by 12 Comments

Tweeting Poppy Plants

The ‘Internet of Flowers’ is upon us thanks to an artist named [Adrian]. He has designed a project that not only monitors the growth of Poppy Flowers but also monitors the soil, air and surrounding activity.

The entire project is based on a Raspberry Pi mounted in a purpose-built enclosure made from laser cut birch plywood. The enclosure is mounted in a window of an adjacent building that has a view of the flower bed. An internally mounted camera was carefully aligned so its field of view was mostly of the plants and would limit taking photos of unknowing passersby. The camera takes a snap shot every 5 minutes, see the time lapse video below.

Tweeting Poppy PlantsA box containing sensors is installed in the flower bed. The intent of this project was not to have the Raspberry Pi spit out hard factual data regarding soil moistness, temperature and ambient noise, but to instead take that data from the sensors and send out a story-like narrative that makes the communication feel more personal. To receive these comments from the poppies, you can follow them on Twitter: @tweetingpoppy.

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Skateboard Sound Effects

Smart Skateboard Box Adds Sound Effects To Your Tricks

July 4, 2014 by 2 Comments

Here’s a rather interesting project aimed at making music — using skateboards. It’s called SkateHack, and it’s an open source project that mixes customized hardware, electronics and skating.

They’ve been at work on two different projects, both of which utilize piezoelectric sensors and contact microphones. The first, built in Sweden back in July 2012, is called the Augmented Ramp, which transforms a skateboard half-pipe into a musical instrument. The piezoelectric sensors and contact microphones convert vibrations from the ramp intro digital triggers which are then processed by software to create music. The result is a unique medley which changes with every trick.

The second project is called the Bauxite, which is made much the same, but designed to be easily built by anyone. It’s a skateboard trick box which also transforms grinding and tricks into cool sound effects and music. They call it a skateboard-powered-music-sampler — which in all reality, it is.

For more info check out the videos after the break.

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